Dovetail deck roll forming machine

The Dovetail Deck Roll Forming Machine is a specialized industrial machine designed to produce dovetail-shaped metal decking profiles. These profiles are widely used in construction for creating composite floor decks, offering superior strength, durability, and load-bearing capacity. The dovetail design enhances the bond between concrete and steel, making it ideal for multi-story buildings, bridges, and industrial structures.

This machine automates the production process with high precision, efficiency, and consistency, meeting the demands of modern construction projects. Equipped with advanced technology, it ensures seamless operation, high output, and minimal downtime.

Machine Specifications

1. Roller Materials

• Material: High-grade forged steel with hard chrome plating.
• Hardness: 58-62 HRC for durability and wear resistance.

2. Frame and Structure

• Frame Type: Welded steel frame for high stability.
• Thickness: 16-20 mm sidewalls for rigidity during operation.
• Structure Coating: Anti-corrosion treatment with powder coating.

3. Motors and Drives

• Main Motor Power: 15-25 kW (customizable based on production speed).
• Drive System: Gearbox and chain drive for synchronized motion.

4. Control System

• PLC System: Fully automated with a user-friendly interface.
• Control Panel: Touchscreen operation for easy adjustments.
• Programming: Supports multiple profile designs and production settings.

5. Cutting System

• Type: Hydraulic cutting system with high-speed operation.
• Blade Material: Cr12Mov steel with heat treatment for precision cutting.
• Accuracy: ±0.5 mm.

6. Profile Specifications

• Materials Processed: Galvanized steel, stainless steel, and aluminum.
• Thickness Range: 0.8 mm to 1.6 mm.
• Profile Width: 600 mm to 1200 mm (adjustable as per customer requirements).

7. Production Speed

• Speed: 10-15 meters per minute (customizable to up to 20 meters per minute).

8. Safety Features

• Enclosures: Full enclosure for operator safety.
• Emergency Stops: Strategically placed emergency stop buttons.
• Sensors: Overload and jam detection sensors.

9. Optional Add-ons

• Automatic stacking system.
• Remote PLC system for monitoring and troubleshooting.
• Coil handling system including uncoilers and coil cars.

Advantages of the Dovetail Deck Roll Forming Machine

1. Enhanced Profile Quality: Produces high-precision dovetail decking profiles with consistent dimensions.
2. Efficiency: Automated production minimizes manual intervention and maximizes output.
3. Durability: Built with premium-grade materials to withstand long-term heavy-duty use.
4. Customization: Adjustable settings to cater to varying project specifications.
5. Ease of Use: User-friendly PLC system for hassle-free operation.

FAQs About Dovetail Deck Roll Forming Machines

Q1: What is the production capacity of this machine?
A: The machine can produce profiles at a speed of 10-15 meters per minute, depending on material thickness and profile complexity.

Q2: Can it handle different material thicknesses?
A: Yes, it supports material thicknesses from 0.8 mm to 1.6 mm, making it versatile for different construction needs.

Q3: What kind of maintenance does this machine require?
A: Regular lubrication of moving parts, periodic cleaning, and checking the hydraulic system for leaks ensure long-term efficiency.

Q4: Is the machine compatible with international power standards?
A: Yes, the machine can be customized to work with different power requirements (e.g., 220V, 380V, or 440V).

Q5: How long does it take to set up the machine?
A: Initial setup and calibration take approximately 1-2 days, depending on the operator's expertise and factory layout.

Q6: Does the machine come with a warranty?
A: Yes, most manufacturers provide a 1-2 year warranty for major components, including the PLC system, motors, and cutting system.

Q7: Can I customize the profile width and design?
A: Absolutely. The machine is programmable to produce different widths and designs as per your project requirements.

Q8: What safety features are included?
A: The machine includes full enclosures, emergency stop buttons, and sensors for overload and jam detection to ensure operator safety.