Galvanised metal roofing roll forming machine USA

A Galvanized Metal Roofing Roll Forming Machine is an industrial machine specifically designed to produce roofing panels from galvanized steel. These machines are critical in manufacturing high-quality, durable, and weather-resistant metal roofs. The demand for galvanized roofing panels in the USA continues to grow due to their robustness, corrosion resistance, and aesthetic appeal.

These machines are commonly used in industries such as construction, infrastructure development, and agriculture. They are versatile and can be customized to produce various profiles, such as standing seam, corrugated sheets, and PBR panels, catering to the diverse requirements of the American market.

Specifications of a Galvanized Metal Roofing Roll Forming Machine

Below are the typical specifications for a standard galvanized metal roofing roll forming machine:

• Material Compatibility:
  • Input Material: Galvanized steel coils (G-90 or G-60).
  • Material Thickness: 0.3mm to 0.8mm (customizable based on project needs).
  • Coil Width: 914mm to 1250mm (varies per profile).
• Machine Frame and Build:
  • Frame: Heavy-duty steel frame for stability and durability.
  • Roller Material: High-grade chromium-coated steel (for corrosion resistance and durability).
  • Roller Stations: 18–24 stations (depending on profile design).
  • Drive System: Chain or gear-driven.
• Operating System:
  • PLC Control: Fully automated PLC system with touch-screen interface.
  • Servo Motor: High-precision motor for accurate feeding.
  • Cutting System: Hydraulic cutting with die sets for profile accuracy.
  • Cutting Blade Material: SKD-11 steel (heat-treated for extended lifespan).
• Machine Speed:
  • Standard Speed: 12–15m/min.
  • High-Speed Option: 20–40m/min (available for larger-scale operations).
• Power Requirements:
  • Main Power: 380V/50Hz (customizable for the USA to 220V or 480V, 60Hz).
  • Total Power: 15–25kW (depends on machine size and extras).
• Additional Features:
  • Safety Enclosures: Protect operators from moving parts.
  • Remote Control System: Optional for operational flexibility.
  • Profile Change Mechanism: Quick-change cassettes for switching between profiles.

Machine Description

A galvanized metal roofing roll forming machine transforms flat metal coils into finished roofing profiles through a continuous bending process. The machine operates by feeding the galvanized steel coil into the system, where it passes through a series of precision rollers that shape it into the desired profile.

The machine is designed for seamless operation, with an integrated PLC system that ensures precise dimensions and minimizes material wastage. The hydraulic cutting mechanism provides clean and accurate cuts, essential for proper installation on roofing projects.

Key Features

• High Durability: Built to handle heavy-duty operations with minimal maintenance.
• Customizable Profiles: Produce various profiles, including PBR, corrugated, and standing seam.
• User-Friendly Operation: Automated controls and intuitive interfaces reduce operator fatigue.
• Energy Efficiency: Optimized power consumption without compromising performance.

Benefits of Galvanized Metal Roofing Panels

• Corrosion Resistance: Zinc coating protects the steel from rust and extends its lifespan.
• Cost-Effectiveness: Galvanized panels are economical compared to alternatives.
• Eco-Friendly: Fully recyclable, supporting green construction practices.
• Weather Resistance: Withstands harsh weather conditions, including snow, rain, and UV exposure.

Question and Answer Section

Q1: What is the delivery time for a galvanized metal roofing roll forming machine in the USA?
A: Delivery typically ranges from 45 to 60 days, depending on customization requirements and shipping conditions.

Q2: Can the machine be adapted for US power requirements?
A: Yes, the machine can be configured for 220V or 480V, 60Hz, which are common power standards in the USA.

Q3: How much space is needed to set up the machine?
A: A typical setup requires approximately 20–30 feet of length and 8–10 feet of width, depending on the model.

Q4: What maintenance is required for the machine?
A: Regular lubrication of rollers, checking hydraulic fluid levels, and cleaning the system after production are recommended to ensure long-term performance.

Q5: What profiles can this machine produce?
A: The machine can produce profiles like standing seam panels, corrugated sheets, and PBR panels, depending on the configuration.

Q6: Are training and installation services available?
A: Yes, manufacturers usually offer training sessions and installation assistance to ensure smooth operation.

Q7: What is the price range for a galvanized metal roofing roll forming machine?
A: Prices typically range from $30,000 to $100,000, depending on machine features, profile complexity, and speed options.