Galvanized purlin roll forming machine USA

Galvanized purlin roll forming machines are highly efficient and versatile equipment designed to produce structural steel profiles, such as purlins, used in the construction industry. These machines are tailored for the U.S. market, where strict adherence to quality, speed, and reliability is critical for industrial and commercial applications.

Machine Description
The galvanized purlin roll forming machine is engineered to produce C, Z, and U purlin profiles with precision. These machines are known for their robust construction, high forming speeds, and adaptability to varying profile sizes and materials. Ideal for large-scale production, this machine ensures cost-effectiveness and seamless integration into modern manufacturing facilities in the U.S.

The machine uses galvanized steel coils, known for their corrosion resistance, making them suitable for outdoor and industrial applications. It includes advanced control systems, safety features, and a hydraulic shear cutting mechanism for clean and accurate cuts.

Specifications

Profiles Produced

This machine is capable of producing a wide range of profiles critical to the U.S. construction market:

• C Purlins: Widely used in roofing and wall structures.
• Z Purlins: Common in steel buildings for efficient overlapping joints.
• U Profiles: Suitable for lightweight framing and support structures.

Profile Specifications:

• Width Range: 5" to 12"
• Material Gauge: Variable, customizable to project needs.
• Material Used: Galvanized steel, ensuring rust resistance and durability.

Key Features

1. High-Speed Production: With speeds of 50-60 ft/min, it supports fast-paced manufacturing.
2. Hydraulic Cutting: The hydraulic shear ensures clean cuts without material deformation.
3. Advanced PLC System: The Delta control system provides precise adjustments and automation.
4. Robust Design: Built to handle heavy-duty operations with a weight of 15 tons.
5. Safety Features: Fully covered safety enclosures to protect operators.
6. Adaptability: Variable coil width and material thickness options for diverse project requirements.

Applications

• Industrial building frameworks.
• Commercial roofing and wall systems.
• Agricultural steel structures.
• Prefabricated construction components.

Setup and Maintenance

Setup:
The machine's installation is straightforward and includes anchoring the 60ft x 12ft machine footprint, connecting the 32Hp power source (480V, 3-phase), and calibrating the control system.

Maintenance:
Routine maintenance involves lubricating moving parts, inspecting hydraulic components, and updating the Delta PLC software. Regular cleaning and coil loading checks ensure optimal performance.

Question and Answer Section

Q: What material types can this machine process?
A: The machine is designed for galvanized steel but can also process other materials depending on thickness and strength.

Q: Can the machine produce custom profiles?
A: Yes, with adjustments to the rollers and control settings, custom profiles within the specification range can be produced.

Q: What safety features are included?
A: The machine includes full safety covers, emergency stop buttons, and an intuitive control interface to minimize risks.

Q: How does the Delta PLC system improve efficiency?
A: The Delta PLC system offers precision control, real-time monitoring, and user-friendly interfaces for automated operations.

Q: What industries benefit the most from this machine?
A: Construction, prefabrication, and industrial manufacturing industries in the U.S. benefit significantly from this machine.

Q: How is the machine delivered and installed?
A: The machine is shipped in modular components to the U.S. facility and assembled on-site by a professional technician.