Metal B deck cold roll forming machine Florida

The Metal B Deck Cold Roll Forming Machine is a highly efficient, automated system designed to produce B decking profiles used extensively in construction. These profiles are critical for roofing and flooring systems, offering superior strength, durability, and load-bearing capacity. The machine is optimized for performance, ensuring consistent quality and high output rates while reducing manual intervention. It is an excellent choice for manufacturers in Florida, catering to the demand for robust construction materials in both residential and commercial projects.

Key Features

• Automation: Fully automated with PLC control for precision and ease of operation.
• Durability: Made with heavy-duty steel for long-term, reliable operation.
• Efficiency: High-speed production capabilities to meet large-scale demand.
• Customization: Adjustable settings to produce B decking profiles in various sizes and gauges.

Specifications

1. Roller Materials:
   • Chromium-plated rollers for durability and corrosion resistance.
   • Heat-treated steel to ensure precise shaping.
2. Punching and Notching:
   • Integrated hydraulic punching and notching for accuracy in deck cutouts.
3. Servo Motors:
   • High-performance servo motors for accurate material feeding.
4. Hydraulic Cutting System:
   • Clean, precise cuts with a hydraulic-powered shear system.
5. Frame Size:
   • Heavy-duty steel frame ensuring stability during operation.
6. Motors and Drive:
   • Main drive motor: 15 kW
   • Hydraulic power: 7.5 kW
7. PLC System:
   • Advanced PLC control with user-friendly interface and remote operation capability.
8. Machine Speed:
   • Production rate of up to 30 meters per minute.
9. Safety Features:
   • Fully enclosed safety guards and emergency stop buttons.
10. Profile Specifications:

• Material thickness: 0.8mm to 1.5mm.
• Profile height: Standard B deck (typically 1.5 inches).
• Material types: Galvanized steel, aluminum, and pre-painted steel.

1. Extras and Add-ons:

• Coil car tippers for easy material loading.
• Automatic stackers for organized output.
• Uncoilers with hydraulic expansion.

Setup and Installation

The machine comes with a detailed installation guide, and on-site setup assistance can be provided upon request. The setup process includes:

1. Positioning the machine in a leveled space.
2. Connecting the power supply as per Florida standards (typically 220V or 440V, 60 Hz).
3. Aligning and testing the rollers and profile cutters.
4. Calibrating the PLC system for the desired profile dimensions.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Periodic inspection of hydraulic systems for leaks.
• Cleaning the cutting system to avoid material buildup.
• Annual calibration of the PLC system.

Frequently Asked Questions (FAQ)

1. What is the production capacity of the Metal B Deck Roll Forming Machine?
The machine can produce up to 30 meters of B deck profiles per minute, depending on material type and thickness.

2. What materials can be processed with this machine?
The machine works with galvanized steel, aluminum, and pre-painted steel, ranging from 0.8mm to 1.5mm in thickness.

3. Can this machine handle custom profile sizes?
Yes, the machine allows customization through adjustable rollers and PLC programming.

4. What are the power requirements for this machine in Florida?
The machine is compatible with 220V or 440V, 60 Hz power supply, which aligns with Florida’s industrial standards.

5. Is training provided with the purchase of the machine?
Yes, training is included to help operators understand the setup, operation, and maintenance of the machine.

6. What is the warranty period for the machine?
The warranty typically covers 12 months for mechanical parts and 6 months for electrical components.

7. How does this machine ensure safety during operation?
The machine includes fully enclosed safety guards, emergency stop buttons, and advanced sensors to prevent accidents.

8. Can the machine be integrated into an existing production line?
Yes, it can be seamlessly integrated with existing systems and additional equipment like stackers or coil handling systems.