A Metal Decking Panel Roll Forming Machine is a specialized industrial equipment designed to produce high-quality metal decking panels. These panels are widely used in construction projects for flooring, roofing, and structural reinforcement. The machine is engineered to ensure precision, efficiency, and durability, making it an ideal choice for the fast-paced construction industry in Florida.

Florida’s booming construction sector, fueled by infrastructure development, residential projects, and commercial spaces, makes the Metal Decking Panel Roll Forming Machine a critical asset for local businesses.

Machine Description

The Metal Decking Panel Roll Forming Machine transforms steel coils into corrugated or flat metal decking panels. It is equipped with advanced features that allow the production of panels with consistent dimensions, smooth finishes, and structural integrity.

Key features include:

• High Speed and Automation: Ensures rapid production with minimal human intervention.
• Customizable Profiles: Supports various decking panel profiles and sizes to cater to different construction needs.
• Durability: Made from robust materials to withstand heavy-duty operations and prolonged use.

Specifications

Below are the typical specifications for a Metal Decking Panel Roll Forming Machine:

1. Material Input:
   • Material Type: Galvanized steel, aluminum, or stainless steel
   • Coil Width: 1200–1500 mm
   • Material Thickness: 0.8–1.5 mm
2. Rollers:
   • Material: High-grade chromium-coated steel
   • Number of Rollers: 18–22 stations (depending on profile)
3. Cutting System:
   • Type: Hydraulic cutting with servo motor control
   • Blade Material: High-speed steel (HSS) or Cr12 with heat treatment
4. Machine Dimensions:
   • Length: 12–15 meters
   • Width: 1.5–2.5 meters
   • Height: 1.5–2 meters
5. Power Requirements:
   • Main Motor: 11–15 kW
   • Hydraulic Power: 5.5 kW
   • Voltage: 380V, 3-phase, 50/60 Hz (customizable)
6. Production Speed:
   • 15–25 meters per minute (adjustable)
7. Control System:
   • Programmable Logic Controller (PLC) with touch screen interface
   • Compatibility: Supports remote diagnostics and upgrades
8. Optional Extras:
   • Automatic stacker
   • Uncoiler and recoiler systems
   • Remote PLC operation
   • Safety enclosures and guards

Setup and Installation

• Time Required: Approximately 1–2 days for installation.
• Process:
  1. Place the machine on a level surface.
  2. Connect the machine to the power supply.
  3. Calibrate the PLC system for the desired profile.
  4. Test with trial runs before full-scale production.

Maintenance Requirements

1. Daily Maintenance: Clean the rollers, blades, and conveyor systems to avoid material buildup.
2. Weekly Checks: Inspect the hydraulic system for leaks and ensure the cutting blade remains sharp.
3. Monthly Servicing: Check the electrical components, lubricate moving parts, and test the PLC system for updates.

Applications

• Flooring panels in commercial and residential buildings
• Roofing systems for industrial and agricultural structures
• Structural reinforcement for bridges and other infrastructure projects

Question and Answer Section

Q1: What materials can the machine process?

The machine is designed for galvanized steel, aluminum, and stainless steel with thicknesses ranging from 0.8 to 1.5 mm. Custom adjustments can accommodate other materials if required.

Q2: Is the machine suitable for Florida’s construction industry?

Yes, the machine’s high-speed and versatile production capabilities make it ideal for Florida’s dynamic construction needs, including hurricane-resistant building designs.

Q3: How customizable is the machine?

The machine supports various decking panel profiles, sizes, and materials. Additional extras, like stackers and remote PLC systems, enhance its functionality.

Q4: What is the price range for this machine?

The price typically ranges from $80,000 to $150,000, depending on the included features and customizations.

Q5: What are the delivery and installation timelines?

Delivery within Florida usually takes 3–5 weeks after the order confirmation. Installation can be completed within 1–2 days by a trained team.

Q6: Does it come with a warranty?

Yes, most manufacturers offer a 12–18 month warranty covering major components like rollers, the PLC system, and the hydraulic cutting system.

Q7: Are replacement parts easily available in Florida?

Yes, local suppliers or authorized distributors in Florida can provide spare parts and technical support.