Metal roofing panel roll forming machine USA

A metal roofing panel roll forming machine is a specialized piece of equipment designed to produce high-quality metal roofing panels for residential, commercial, and industrial use. These machines transform coiled sheet metal into precise roofing profiles through a series of rollers. The result is consistent and durable panels that meet industry standards. These machines are particularly favored for their efficiency, high production rates, and ability to handle various materials like galvanized steel, aluminum, and coated steel.

This machine is a vital tool for manufacturers looking to streamline production, reduce waste, and maintain precision in roofing panel designs. It is commonly used in industries such as construction, architecture, and infrastructure development.

Specifications

Below are the typical specifications for a metal roofing panel roll forming machine:

1. Roller Materials: High-grade chromium steel with heat treatment for durability and precision.
2. Frame Size: Rigid steel frame, typically 300-450 mm, for stability and minimal vibration.
3. Profile Types: Supports a variety of roofing profiles, including trapezoidal, corrugated, and standing seam.
4. Material Thickness:
   • Minimum: 0.3 mm
   • Maximum: 0.8 mm
5. Material Width: Up to 1250 mm (customizable based on requirements).
6. Material Types: Galvanized steel, aluminum, pre-painted steel, and zinc-coated sheets.
7. Machine Speed:
   • Standard: 10-15 m/min
   • High-speed options: Up to 40 m/min.
8. Cutting System:
   • Hydraulic cutting with high-precision blades.
   • Options for pre-cut or post-cut.
9. Control System:
   • PLC control with touch screen interface.
   • Integration with remote control options for advanced operation.
10. Power Supply:
    • Voltage: 380V, 3-phase, 50/60Hz (customizable for U.S. standards).
    • Main Motor: 5.5-11 kW.
    • Hydraulic Motor: 4 kW.
11. Forming Stations: 15-20 stations, depending on the profile complexity.
12. Machine Dimensions:
    • Length: 10-12 meters.
    • Width: 1.5-2 meters.
    • Height: 1.2-1.5 meters.
13. Optional Extras:
    • Uncoilers (manual or automatic, with capacities up to 10 tons).
    • Coil handling systems.
    • Stacker systems for finished panels.
    • Embossing or perforation units.
    • Inline notching and punching systems.

Features

• Customizable Profiles: Adaptable to produce a range of roofing profiles.
• High Precision: Ensures uniform thickness and dimensions.
• Automation: Fully automated operations reduce labor costs and errors.
• Durable Design: Built to handle heavy workloads and maintain performance over time.
• Low Maintenance: Requires minimal downtime and servicing.

Applications

1. Residential metal roofing.
2. Commercial structures like warehouses and offices.
3. Industrial facilities.
4. Agricultural buildings such as barns and silos.
5. Infrastructure projects like train stations and airport hangars.

Question and Answer Section

Q1: What types of metal materials can this machine handle?
A1: The machine can process galvanized steel, pre-painted steel, aluminum, and zinc-coated sheets, with thicknesses ranging from 0.3 mm to 0.8 mm.

Q2: Can this machine produce custom roofing profiles?
A2: Yes, the machine is customizable to create various profiles, including trapezoidal, corrugated, and standing seam panels, based on customer requirements.

Q3: What is the production speed of the machine?
A3: The standard speed is 10-15 m/min, but high-speed configurations can achieve up to 40 m/min.

Q4: Is the machine compatible with U.S. power standards?
A4: Yes, the machine can be configured for U.S. power standards, typically 380V, 3-phase, 60Hz.

Q5: What kind of maintenance does this machine require?
A5: Regular maintenance includes lubrication of moving parts, cleaning of rollers, inspection of hydraulic systems, and updating the PLC system software as needed.

Q6: Does the machine come with a warranty?
A6: Most manufacturers offer a 1-2 year warranty, which covers parts and technical support.

Q7: Can the machine be installed and set up onsite?
A7: Yes, installation and training services are often included, ensuring smooth setup and operation.

Q8: What is the typical price range for a metal roofing panel roll forming machine in the U.S.?
A8: Prices range from $50,000 to $150,000, depending on machine capacity, features, and optional add-ons.

Q9: Are there safety features included?
A9: Yes, the machine includes safety guards, emergency stop systems, and overload protection to ensure operator safety.

Q10: What is the lead time for manufacturing and delivery?
A10: The typical lead time ranges from 45 to 90 days, depending on customization and shipping logistics.