Multi profile cold roll forming machine Florida

A Multi-Profile Cold Roll Forming Machine is a highly versatile and efficient solution for producing various metal profiles from flat steel sheets. These machines are designed to cater to industries such as construction, automotive, HVAC, and more, where multiple profiles are required with precision and consistency. This adaptability makes the multi-profile roll forming machine an ideal choice for manufacturers in Florida who need flexibility in production and reduced setup times.

With its ability to switch between different profiles quickly, the machine significantly reduces downtime, improves productivity, and optimizes manufacturing processes. It is equipped with advanced control systems, ensuring accurate and repeatable results for profiles like roofing panels, wall claddings, gutters, and structural components.

Specifications

1. Roller Materials
   • High-grade forged steel with a chrome-plated finish to enhance durability and reduce wear.
2. Frame Structure
   • Heavy-duty steel frame ensuring stability and vibration resistance during operation.
3. Profile Capabilities
   • Supports a wide range of profiles, including custom profiles for specific industrial applications.
   • Profile thickness: 0.3 mm to 1.2 mm (can be customized based on requirements).
4. Power Supply
   • Compatible with the standard Florida power supply of 220V/380V, 3-phase, 50/60Hz.
5. Motor Specifications
   • Main motor power: 7.5 kW to 15 kW, depending on the production capacity.
   • Hydraulic station motor: 3 kW to 7.5 kW.
6. Forming Stations
   • 10–20 stations (depending on the profile complexity).
7. Speed
   • Forming speed: 15–40 meters per minute (varies based on profile design and material).
8. Control System
   • PLC (Programmable Logic Controller) with touchscreen HMI (Human-Machine Interface) for easy operation.
   • Remote control options available.
9. Cutting Mechanism
   • Hydraulic or servo-driven cutting for precise and burr-free cuts.
   • Pre-cut and post-cut options.
10. Additional Features
    • Quick-change tooling system for rapid profile switching.
    • Safety enclosures and emergency stop functions.
    • Optional decoiler, stacker, and leveling systems for seamless integration into production lines.
11. Dimensions
    • Length: 6–15 meters.
    • Width: 1.2–2 meters.
    • Height: 1.5–2.5 meters (varies based on the configuration).
12. Optional Extras
    • Automatic stackers.
    • Coil handling systems like uncoilers and recoilers.
    • Remote monitoring and diagnostics.

Applications in Florida

• Construction: Roofing panels, wall claddings, structural components.
• Automotive Industry: Production of vehicle components.
• HVAC Systems: Ducts and structural supports for ventilation systems.

Frequently Asked Questions (FAQs)

Q1. What materials can be used with the Multi-Profile Cold Roll Forming Machine?
A1. Common materials include galvanized steel, stainless steel, aluminum, copper, and pre-painted steel with thicknesses ranging from 0.3 mm to 1.2 mm.

Q2. How long does it take to switch between profiles?
A2. With the quick-change tooling system, switching between profiles can be accomplished within 30 minutes to 1 hour, depending on the complexity of the profile.

Q3. Is this machine suitable for small-scale production?
A3. Yes, the machine can be configured to produce in small batches, making it ideal for both small-scale and large-scale manufacturers.

Q4. What is the maintenance requirement for this machine?
A4. Regular maintenance includes lubrication of moving parts, checking roller alignments, and cleaning the machine after production. Detailed maintenance schedules are provided in the user manual.

Q5. Can this machine produce custom profiles?
A5. Absolutely! The machine can be customized to produce unique profiles by modifying the roller dies according to your specifications.

Q6. What are the shipping options for Florida?
A6. The machine can be shipped directly to Florida from the manufacturer. Shipping includes packaging, insurance, and delivery to your facility. Installation services are also available.

Q7. Is training provided for operators?
A7. Yes, comprehensive training sessions are available to ensure operators are familiar with the machine’s functionality and safety protocols.

Q8. How energy-efficient is the machine?
A8. The machine is designed with energy-efficient motors and control systems to minimize power consumption while maintaining high productivity.

Q9. Can the machine handle Florida’s humidity and temperature conditions?
A9. Yes, the machine is built with corrosion-resistant materials and is suitable for humid and coastal environments typical of Florida.

Q10. What kind of warranty is included?
A10. Most manufacturers offer a 1-year warranty for parts and service, with extended warranties available at an additional cost.