Patio beam cold roll forming machine Florida

The Patio Beam Cold Roll Forming Machine is a highly specialized piece of equipment designed to manufacture durable, lightweight, and cost-effective patio beams. These beams are widely used in residential and commercial construction, especially for outdoor patios, pergolas, and similar structures.

This machine is engineered to provide precision, efficiency, and reliability. It supports a wide range of materials and beam profiles, ensuring versatility for various applications in Florida's construction industry. With its robust design and automated systems, it is ideal for manufacturers looking to scale production while maintaining high-quality standards.

Specifications

Machine Structure

• Frame Material: High-strength steel frame for durability and stability.
• Roller Materials: GCr15 steel with heat treatment for wear resistance.
• Cutting System: Hydraulic cutting with hardened steel blades for precise, burr-free cuts.

Operational Capabilities

• Speed: Up to 25 meters per minute (adjustable).
• Material Thickness: 0.5mm to 2.5mm.
• Material Types: Galvanized steel, aluminum, and coated steel.

Automation & Control

• PLC Control System: Fully automated with a touchscreen interface.
• Safety Features: Emergency stop buttons, safety enclosures, and overload protection.
• Customization: Adjustable for different beam widths and profiles.

Power Requirements

• Main Motor Power: 7.5 kW.
• Hydraulic Station Power: 4 kW.
• Power Supply: 380V/50Hz (customizable for Florida standards).

Dimensions and Weight

• Machine Length: Approximately 10 meters.
• Width: 1.5 meters.
• Height: 1.8 meters.
• Weight: 6,500 kg.

Additional Features

• Decoiler: Manual or hydraulic decoiler options available for up to 5-ton coils.
• Runout Table: Supports finished products for easy stacking.
• Optional Extras: Remote PLC control, coil car, and automatic stacker.

Applications

• Construction of patios, carports, and pergolas.
• Manufacturing of lightweight structural beams for residential and commercial projects.
• Production of custom profiles for architectural applications.

Setup and Installation

The setup process involves:

1. Positioning the machine on a level foundation.
2. Connecting the power supply according to Florida's electrical standards.
3. Configuring the PLC system for the desired beam profile.
4. Training operators to ensure safety and efficient production.

Maintenance Requirements

• Regular lubrication of rollers and cutting components.
• Periodic inspection of the hydraulic system.
• Cleaning and calibration of the PLC system.
• Replacement of worn rollers and blades as needed.

Q&A Section

Q1: What materials can the machine process?
The Patio Beam Cold Roll Forming Machine can process galvanized steel, aluminum, and coated steel with a thickness range of 0.5mm to 2.5mm.

Q2: How can the machine be customized for Florida's market?
Customization includes adjusting the PLC settings for specific profiles, incorporating features like remote monitoring, and modifying power requirements to match Florida's standards.

Q3: How long does it take to set up the machine?
Setup typically takes 1–2 days, depending on the availability of resources and trained personnel.

Q4: What is the delivery time for this machine to Florida?
Delivery usually takes 4–6 weeks, including manufacturing and shipping.

Q5: How does the machine ensure safety during operation?
Safety features include emergency stop buttons, protective enclosures, and overload sensors to prevent accidents.

Q6: Can the machine handle Florida's high-demand construction market?
Yes, the machine is designed for high-volume production with minimal downtime, making it suitable for Florida's booming construction industry.

Q7: What maintenance support is available?
Most manufacturers provide remote troubleshooting, spare parts supply, and on-site training for maintenance teams.