Shelf rack roll forming machine in the USA

Shelf rack roll forming machines are specialized equipment designed to manufacture metal shelf racks used in warehouses, retail stores, and industrial storage solutions. These machines produce high-quality, durable profiles that can hold significant weight and maintain structural integrity over time.

Machine Description

A shelf rack roll forming machine automates the production of shelf racks from steel or aluminum coils. It forms precise profiles, ensuring consistency and efficiency for large-scale production. The machine can create various rack sizes and designs, catering to different storage needs in industries like logistics, retail, and manufacturing.

This equipment is versatile, offering customization in rack design, including perforated, slotted, and plain styles. Advanced features like punching, notching, and automatic stacking enhance production speed and reduce manual labor.

Specifications

1. Roller Materials
   • High-grade Cr12 or GCr15 steel with heat treatment for durability.
   • Chrome-plated rollers for corrosion resistance.
2. Frame Structure
   • Heavy-duty steel structure for stability and durability.
   • Welded and stress-relieved design to minimize vibration.
3. Punching and Notching
   • Hydraulic or mechanical punching system.
   • Customizable patterns for slots or holes.
4. Motor and Drive System
   • Main motor: 7.5-15 kW depending on machine capacity.
   • Servo motor for precise feeding and cutting.
   • Frequency inverter for adjustable speed control.
5. PLC Control System
   • User-friendly touchscreen interface.
   • Programmable logic for profile length, punching patterns, and production counts.
6. Hydraulic Cutting System
   • Hydraulic cutter with Cr12 steel blade.
   • High-precision cutting without burrs.
7. Production Speed
   • 15-25 meters per minute (varies with complexity).
8. Profile Materials
   • Galvanized steel, stainless steel, aluminum.
   • Material thickness: 0.8-2.5 mm.
9. Power Supply
   • 220V/380V, 3-phase, 50/60 Hz (customizable for U.S. standards).
10. Optional Features
    • Automatic stacking system.
    • Remote PLC monitoring and control.
    • Coil handling systems like uncoilers and coil cars.

Question and Answer Section

Q1: What industries benefit most from shelf rack roll forming machines?
A: These machines are widely used in logistics, retail, warehousing, and manufacturing industries. They produce sturdy and customizable storage solutions that cater to varying load and size requirements.

Q2: Can the machine create customized profiles for different rack designs?
A: Yes, the machine can be customized to produce various designs, including slotted, perforated, and plain rack profiles.

Q3: What materials can be used with this machine?
A: The machine is compatible with galvanized steel, stainless steel, and aluminum in thicknesses ranging from 0.8 mm to 2.5 mm.

Q4: Is it possible to integrate automation for stacking and packaging?
A: Absolutely. The machine can be equipped with an automatic stacking and packaging system to streamline the production process.

Q5: What are the power supply requirements for operating the machine in the USA?
A: The machine can be customized for U.S. standards, typically requiring a 220V or 380V 3-phase, 60 Hz power supply.

Q6: How does the machine ensure precision in punching and cutting?
A: The machine uses a hydraulic cutting system and servo motor for precise positioning, ensuring high accuracy in punching and cutting operations.

Q7: What is the average production capacity of the machine?
A: The machine can produce 15-25 meters of profile per minute, depending on the complexity of the design.

Q8: What maintenance does the machine require?
A: Regular maintenance includes lubricating moving parts, checking the hydraulic system, inspecting the rollers for wear, and ensuring the PLC system is updated.

Q9: Are replacement parts readily available in the USA?
A: Yes, most manufacturers or distributors provide replacement parts and support within the USA to minimize downtime.

Q10: What is the approximate cost of a shelf rack roll forming machine?
A: The price ranges from $50,000 to $120,000, depending on the specifications and optional features.