Silo grain roll forming machine in the USA

The Silo Grain Roll Forming Machine is a specialized industrial machine designed to fabricate high-quality silo panels used in grain storage. These panels are formed with precision to meet the demands of agricultural and industrial storage systems. The machine is robust, efficient, and engineered to produce corrugated or flat silo wall panels with perfect curvature and accurate dimensions, ensuring easy assembly and long-lasting structural integrity.

The machine is ideal for businesses in the agricultural and industrial sectors that require durable grain silos to protect stored materials from environmental factors. It also supports customization to accommodate specific silo designs, panel sizes, and material gauges.

Specifications

1. Machine Construction:

• Frame Material: Heavy-duty steel structure for durability.
• Roller Material: High-grade steel (e.g., Cr12MoV) with chrome plating for wear resistance.
• Forming Stations: 12–20 stations (depending on panel complexity).

2. Profile Capability:

• Panel Types: Corrugated, flat, or specialized silo wall profiles.
• Material Thickness: 0.8–4.0 mm.
• Material Compatibility: Galvanized steel, aluminum, or stainless steel.

3. Drive and Power:

• Main Drive Motor: 15–30 kW (based on machine capacity).
• Hydraulic Cutting System Motor: 5.5–7.5 kW.
• Power Supply: 220V/380V, 50Hz/60Hz, 3-phase.

4. Cutting System:

• Type: Hydraulic cutting with die and blade systems.
• Material of Blades: Cr12 steel with heat treatment.
• Cutting Accuracy: ±1.0 mm.

5. Control System:

• PLC Control: Fully automated system with touch-screen HMI.
• Brands Supported: Siemens, Mitsubishi, or Delta.
• Operational Modes: Manual and automatic.

6. Machine Speed:

• Forming Speed: 8–20 m/min.
• Cutting Time: 1–3 seconds per panel.

7. Optional Features:

• Embossing Rollers: For corrugated or textured panel surfaces.
• Servo Feeding System: Ensures material feed accuracy.
• Uncoiler and Decoiler Systems: Manual or automatic options with capacity up to 10 tons.
• Stacker System: Automatic stacking for efficient material handling.

8. Machine Dimensions:

• Length: 10–15 meters.
• Width: 1.5–2.0 meters.
• Height: 1.2–2.0 meters.
• Weight: 8–12 tons (depending on configuration).

Applications

• Grain storage silos
• Industrial storage systems
• Agricultural infrastructure
• Food and beverage industry storage solutions

Setup and Installation

• Pre-installation Requirements: Ensure a level floor and appropriate power supply.
• Installation Process: Conducted by a professional technician for alignment and calibration.
• Training: Onsite operator training provided by the manufacturer.

Maintenance Requirements

1. Daily Inspections: Check rollers, gears, and hydraulic systems for wear or leaks.
2. Lubrication: Apply appropriate grease to bearings and chains regularly.
3. Blade Sharpening: Maintain cutting blades to ensure precise cuts.
4. Control System Updates: Periodically update PLC firmware if required.

Question and Answer Section

Q1: What material is best suited for the Silo Grain Roll Forming Machine?

• The machine is compatible with galvanized steel, aluminum, and stainless steel. Galvanized steel is the most common choice for grain storage silos due to its corrosion resistance.

Q2: Can the machine produce panels for silos of different sizes?

• Yes, the machine supports customization for different silo diameters and heights by adjusting the panel curvature and dimensions.

Q3: Is the machine energy-efficient?

• Yes, the machine is designed with energy-efficient motors and a PLC system to optimize power usage during operation.

Q4: How long does it take to produce a complete set of silo panels?

• The production time depends on the silo size and panel design. At an average speed of 15 m/min, a medium-sized silo can typically be fabricated within a day.

Q5: What safety features does the machine have?

• The machine includes safety guards, an emergency stop button, and overload protection in the PLC system to ensure operator safety.

Q6: Can I get additional training for machine operators?

• Yes, manufacturers usually provide operator training during installation and offer continued support if additional training is required.

Q7: What is the typical lead time for delivery in the USA?

• The lead time ranges from 30 to 60 days, depending on customization and manufacturing schedules.

Q8: Are spare parts readily available?

• Most manufacturers stock spare parts, and standard components like rollers, blades, and PLC units can be shipped within days to the USA.

Q9: How do I choose between manual and automatic uncoilers?

• Automatic uncoilers are recommended for high-volume production as they reduce labor and improve efficiency, while manual uncoilers are more cost-effective for smaller operations.

Q10: Is it possible to lease the machine in the USA?

• Some suppliers offer leasing options. It is best to check with local distributors or financing partners.