Steel stud roll forming machine in the USA

Steel stud roll forming machines are specialized industrial equipment designed to produce lightweight steel studs used in construction. These machines are essential for manufacturing the framework for drywall systems, ceilings, and partition walls in residential, commercial, and industrial buildings. By automating the process, these machines ensure precision, efficiency, and high-volume production of uniform steel studs, which are critical for modern construction projects.

Steel stud roll forming machines in the USA are designed to meet stringent quality and safety standards. They are adaptable for various stud sizes, materials, and thicknesses, catering to diverse construction needs. These machines are equipped with advanced technology for precise cutting, punching, and forming.

Specifications

1. Roller Materials:
   • Material: High-grade steel (e.g., GCr15)
   • Hardness: HRC 58-62
   • Coating: Chrome-plated for durability and corrosion resistance
2. Frame Size:
   • Rigid and heavy-duty frame for stability
   • Typical dimensions: 1500mm (height) x 2000mm (length) x 800mm (width)
3. Motor and Power:
   • Main motor: 5-15 kW (customizable based on production speed)
   • Hydraulic power: 4-7.5 kW
   • Voltage: 220V/380V/440V, 50/60 Hz
4. Production Speed:
   • Standard speed: 30-50m/min
   • Adjustable speed for various profiles
5. PLC System:
   • Brand: Siemens, Panasonic, or Mitsubishi
   • Interface: Touchscreen for easy operation
6. Cutting System:
   • Hydraulic cutting with precise die sets
   • Material: Cr12 steel, heat-treated
7. Punching System:
   • Hydraulic punching with optional notching
   • Adjustable for various hole sizes and patterns
8. Profile Dimensions:
   • Adjustable to produce stud widths from 50mm to 150mm
   • Thickness: 0.5mm - 1.5mm (customizable)
   • Material: Galvanized steel, cold-rolled steel, or stainless steel
9. Safety Features:
   • Safety guards and enclosures
   • Emergency stop button
   • Overload protection system
10. Extras:
    • Automatic stacker
    • Remote PLC operation
    • Uncoilers and recoilers

Frequently Asked Questions

1. What materials can a steel stud roll forming machine process?
   The machine processes materials such as galvanized steel, cold-rolled steel, and stainless steel with thicknesses ranging from 0.5mm to 1.5mm.
2. How long does it take to set up the machine?
   Depending on the complexity of the configuration, setup can take 2-3 hours. Initial installation may take a day with expert assistance.
3. What is the expected lifespan of the rollers?
   With proper maintenance, chrome-plated GCr15 rollers can last up to 8-10 years.
4. Can this machine produce custom-sized studs?
   Yes, the machine is highly adaptable and can be configured to produce various stud sizes and profiles.
5. What is the lead time for delivery in the USA?
   Delivery times typically range from 4 to 6 weeks, depending on customization requirements.
6. Is technical support available in the USA?
   Most suppliers offer remote and on-site technical support, along with training for operators.
7. What is the average cost of a steel stud roll forming machine in the USA?
   Prices range from $40,000 to $80,000, depending on the specifications and additional features.
8. How is maintenance handled for this machine?
   Regular maintenance involves cleaning, lubrication of moving parts, and periodic inspection of rollers and the PLC system. Manufacturers usually provide a maintenance guide.