Step tile roll forming machine USA

A Step Tile Roll Forming Machine is a highly specialized piece of equipment used to manufacture step tile roofing sheets, which are widely used for both residential and commercial buildings due to their aesthetic appeal, durability, and functionality. These machines are designed for precision, efficiency, and adaptability, ensuring high-quality products that meet industry standards in the USA.

Step tile roofing sheets produced by these machines mimic the traditional look of tiles but are lightweight, cost-effective, and easier to install, making them an increasingly popular roofing solution.

Machine Specifications

1. Roller Materials:

• High-quality 45# steel with hard chrome plating for durability and corrosion resistance.
• Polished surface for smooth profiling.

2. Frame Structure:

• Heavy-duty steel frame for stability.
• Welded structure to withstand vibration and ensure long-term reliability.

3. Motors and Drive System:

• Main motor power: 5.5 kW to 11 kW (varies by model and production speed).
• Hydraulic motor power: 4 kW.
• Transmission: Chain or gear drive.

4. PLC System:

• Fully automated control with touch-screen interface.
• PLC brand: Siemens, Delta, or Mitsubishi.
• Features include precise cutting length, batch programming, and error detection.

5. Hydraulic Cutting System:

• Blade material: Cr12 mold steel with heat treatment.
• Cutting precision: ±1 mm.
• Cutting type: Hydraulic post-cutting to ensure clean edges.

6. Production Speed:

• 8-15 meters per minute (varies depending on material and design complexity).

7. Profile Description:

• Material width: 1000 mm to 1250 mm.
• Material thickness: 0.3 mm to 0.6 mm.
• Material type: PPGI (Pre-Painted Galvanized Iron), GI (Galvanized Iron), Aluminum, or other coated sheets.

8. Forming Stations:

• Typically 16-22 stations, depending on profile complexity.

9. Safety Features:

• Emergency stop buttons.
• Safety covers and guards on all moving parts.
• Overload protection.

10. Optional Features:

• Decoiler: Manual or hydraulic, 5-ton to 10-ton capacity.
• Automatic stacker for finished sheets.
• Remote control PLC system.
• Embossing system for enhanced aesthetics.

Setup and Installation

1. Pre-Installation:
   • Ensure a level foundation for the machine.
   • Connect the power supply according to the specified voltage.
2. Machine Installation:
   • Position the machine and secure it to prevent movement.
   • Calibrate the rollers for profile accuracy.
3. Testing:
   • Run the machine with a test coil to check alignment and performance.
   • Adjust the PLC for precise cutting and batching.

Maintenance Requirements

1. Daily Maintenance:
   • Clean the rollers to remove dust and debris.
   • Lubricate moving parts as recommended.
2. Periodic Maintenance:
   • Inspect hydraulic oil levels and replace every 6 months.
   • Check the alignment of rollers and chains regularly.
3. Long-Term Maintenance:
   • Replace worn-out parts like rollers and cutting blades.
   • Update PLC firmware if necessary.

Question and Answer Section

Q1: What is the average cost of a Step Tile Roll Forming Machine in the USA?
A: The price ranges between $30,000 to $60,000 depending on specifications, customization, and optional features.

Q2: What types of profiles can be produced with this machine?
A: The machine can produce various profiles including step tile patterns, wave-like profiles, and customized designs based on customer requirements.

Q3: What materials are suitable for this machine?
A: Suitable materials include pre-painted galvanized iron (PPGI), galvanized iron (GI), aluminum, and coated steel sheets with thicknesses between 0.3 mm to 0.6 mm.

Q4: Can this machine be customized for specific profiles?
A: Yes, the machine can be tailored to produce unique designs and profiles based on project needs.

Q5: How long does it take to install and set up the machine?
A: Installation typically takes 3-5 days, including testing and calibration.

Q6: What are the power requirements for this machine?
A: Most machines require 380V/50Hz, but customization for 220V or 440V is available.

Q7: Is training provided for operating the machine?
A: Yes, most manufacturers offer training for operators as part of the installation package.

Q8: What is the warranty period for a Step Tile Roll Forming Machine?
A: The standard warranty is 1 year, covering parts and technical support.

This comprehensive guide provides everything you need to know about Step Tile Roll Forming Machines in the USA, from detailed specifications to operational insights and maintenance tips. If you have more specific questions, feel free to ask!