Structural steel roof and floor deck roll forming machine Alaska

Alaska’s unique construction needs, driven by harsh weather conditions and remote locations, demand durable and reliable equipment for structural steel projects. The Structural Steel Roof and Floor Deck Roll Forming Machine is specifically designed to meet the challenges of this region. Its versatility and advanced features make it an ideal choice for producing high-quality metal decking profiles efficiently and accurately.

Machine Description

This roll forming machine is designed for manufacturing structural steel roof and floor deck profiles. It is engineered to produce a wide range of decking profiles, including:

• 1.5-inch B Deck
• 3-inch N Deck
• Composite Metal Deck
• Steel Form Deck
• Custom Profiles (Tailored to your specifications)

The machine supports fixed base and cassette configurations, offering flexibility for different operational needs. With the optional auto stacker, finished products can be neatly and automatically stacked, reducing manual labor and increasing efficiency.

The system is robustly built to handle heavy-duty operations, making it an excellent investment for construction and industrial projects in Alaska, where durability and precision are paramount.

Key Specifications

Roll Forming Machine:

• Forming Speed: 60+ ft/min
• Material Thickness: 18-gauge to 22-gauge steel
• Machine Weight: 20 tons
• Machine Footprint: 85 ft
• Main Power Supply: 480V, 3-phase, 60Hz
• Motor Power: 32 HP
• Drive System: Gearbox and Chain Drive
• Stations: 28 forming stations
• Cutting Type: Pre-Flying Shear
• Safety Features: Optional safety covers and E-Stops for enhanced operator safety.

Uncoiler:

• Capacity: 15,000 lbs
• Decoiling Speed: 60 ft/min
• Maximum Coil Width: 48 inches
• Uncoiler Weight: 3.5 tons
• Uncoiler Footprint: 14 ft x 6 ft x 6 ft
• Hydraulic Car Size: 35 inches x 28 inches
• Controls: Jog controls and proximity sensors for precise operation
• Air Brake: Integrated for smooth deceleration

Features and Benefits

1. Custom Profile Capabilities
   • Tailored solutions for unique construction requirements in Alaska.
2. High-Speed Production
   • Efficient forming speed of 60+ ft/min reduces project timelines.
3. Robust Design
   • Built to endure Alaska’s challenging environment with a heavy-duty frame and reliable chain drive system.
4. Automated Systems
   • Optional auto stacker and jog controls streamline operations and enhance productivity.
5. Safety Features
   • E-stops and optional safety covers ensure operator safety during machine operation.
6. Advanced Uncoiler System
   • The hydraulic car and large uncoiling capacity enable seamless material handling, even with heavy coils.

Applications

This machine is ideal for:

• Commercial and industrial roofing
• Flooring for multi-story buildings
• Infrastructure projects such as bridges and highways
• Warehouses and storage facilities

Question and Answer Section

Q: Can this machine produce custom profiles?
A: Yes, the machine can be customized to produce profiles tailored to your specific requirements.

Q: What are the power requirements for this machine?
A: The machine operates on 480V, 3-phase, 60Hz power supply.

Q: What safety features are included?
A: The machine is equipped with optional safety covers and emergency stop (E-Stop) buttons to ensure operator safety.

Q: Can the machine handle different material thicknesses?
A: Yes, it can process material thicknesses ranging from 18-gauge to 22-gauge.

Q: Is this machine suitable for Alaska’s construction environment?
A: Absolutely. The machine is built to withstand heavy-duty operations and produce high-quality profiles essential for Alaska’s rugged construction demands.

Q: How fast can this machine produce profiles?
A: It has a forming speed of 60+ ft/min, ensuring quick and efficient production.

Q: What type of cutting mechanism does this machine use?
A: The machine is equipped with a pre-flying shear system for precise and efficient cutting.

Q: Does the machine come with an uncoiler?
A: Yes, a 15,000-lb capacity uncoiler with a hydraulic car is included.

This machine is an excellent choice for contractors, builders, and industrial manufacturers in Alaska, combining efficiency, durability, and precision to deliver exceptional results in structural steel roofing and flooring projects.