Tube & pipe mill cold roll forming machine Florida

A Tube & Pipe Mill Cold Roll Forming Machine is specialized equipment designed for manufacturing high-quality tubes and pipes by processing steel strips or sheets through a series of precisely aligned rollers. The machine ensures the formation of a desired tube or pipe profile with uniform dimensions and excellent structural integrity, catering to industries like construction, automotive, oil and gas, and HVAC.

Machine Description

The machine is engineered for cold-forming steel strips into round, square, or rectangular tube and pipe profiles. These machines are known for their efficiency, accuracy, and ability to produce a variety of profiles with different sizes and wall thicknesses.

Key Features:

• High Precision: Ensures consistent tube dimensions with tight tolerances.
• Material Flexibility: Works with various materials, including mild steel, stainless steel, and galvanized steel.
• Automation: Equipped with a PLC (Programmable Logic Controller) system for automated control and ease of operation.
• Durability: Designed with high-grade materials and components to withstand continuous operation.

Specifications

General Specifications

• Material Input: Steel strips (width and thickness vary per requirement)
• Tube Diameter Range: 10mm to 219mm (customizable)
• Tube Wall Thickness Range: 0.3mm to 8mm (depending on model)
• Material Types: Mild steel, stainless steel, galvanized steel, aluminum
• Production Speed: Up to 120 meters per minute
• Roller Material: GCr15 or D2 (hardened steel for longevity)
• Frame Size: Heavy-duty welded steel structure
• Cutting System: Flying saw or cold saw cutting
• Forming Stations: 12–30 forming stages (varies by model)
• Control System: PLC with touch screen interface
• Power Supply: 220V/380V, 50Hz/60Hz (customizable for Florida standards)
• Drive System: Gearbox-driven or chain-driven options

Optional Add-Ons

• Automated stackers for tube handling
• In-line welding systems for seamless tube production
• Surface finishing systems (polishing or coating)
• Tube embossing for custom textures

Applications

The machine is used to manufacture pipes and tubes for:

1. Construction: Structural pipes, scaffolding, fencing
2. Automotive: Exhaust systems, hydraulic tubes
3. Oil & Gas: Pipeline manufacturing
4. HVAC: Heating, ventilation, and cooling systems
5. Furniture: Lightweight tubular furniture frames

Benefits

• High Efficiency: Delivers high-speed production with minimal waste.
• Customization: Adapts to varying diameters, profiles, and wall thicknesses.
• Cost-Effective: Reduces production costs with consistent output and minimal maintenance.
• Eco-Friendly: Cold-forming eliminates the need for heating, saving energy.

Setup and Installation

1. Site Preparation: Ensure a stable, leveled, and spacious area for the machine.
2. Electrical Requirements: Verify the compatibility of power supply (specific to Florida standards).
3. Machine Assembly: Follow the manufacturer’s guidelines for precise assembly of rollers, stands, and systems.
4. Trial Run: Conduct a test run with sample materials to calibrate settings.
5. Operator Training: Provide comprehensive training for operators to ensure smooth operation.

Maintenance Requirements

• Daily Inspections: Check for loose bolts, lubrication levels, and roller alignment.
• Periodic Cleaning: Remove metal dust and debris from critical areas.
• Lubrication: Regularly lubricate the rollers, bearings, and drive system.
• System Upgrades: Keep the control system and software updated for enhanced performance.

Question and Answer Section

Q1: What material thickness can the machine handle?
The machine can process steel strips with thicknesses ranging from 0.3mm to 8mm, depending on the model.

Q2: How customizable are the tube shapes?
The machine can produce round, square, and rectangular tubes, with the option for custom profiles upon request.

Q3: Is the machine compatible with Florida's power standards?
Yes, the machine can be configured for 220V or 380V, 50Hz or 60Hz power supply, based on Florida’s requirements.

Q4: What safety features are included?
The machine is equipped with safety guards, emergency stop buttons, and overload protection for operator safety.

Q5: How often does the machine require maintenance?
Basic maintenance should be done daily, with detailed servicing every 6–12 months, depending on usage intensity.

Q6: Can this machine produce seamless pipes?
Yes, with an integrated in-line welding system, the machine can produce seamless pipes.

Q7: What is the average production speed?
Production speed can reach up to 120 meters per minute, varying with tube size and material.

Q8: Can I use recycled steel as input material?
Yes, as long as the material meets the required quality and thickness specifications.