Type N Decking deep rib roll forming machine Florida

The Type N Decking Deep Rib Roll Forming Machine is an advanced solution for producing structural steel decking with deep ribs. These decks are commonly used in roofing, flooring, and mezzanine structures for their strength and versatility. The machine is engineered to produce high-quality, precise Type N profiles that meet industry standards for durability and load-bearing capacity.

This roll forming machine is ideal for the Florida market, where the construction industry demands robust and reliable structural decking for commercial and industrial projects. The machine integrates high-speed production capabilities with precision engineering, making it an essential tool for manufacturers looking to meet local and regional demand.

Specifications

• Roller Materials: High-grade chromium-coated steel for enhanced durability and rust resistance.
• Punching and Notching: Hydraulic or servo-driven systems capable of customization for accessory fittings and holes.
• Frame Size: Heavy-duty steel frame construction to withstand high production loads and ensure stability.
• Motors: Energy-efficient motors, with a capacity of 15-20 kW depending on production requirements.
• PLC System: Advanced PLC control system with touchscreen interface for easy operation and precision programming.
• Machine Speed: 20–25 meters per minute, adjustable depending on profile complexity and material thickness.
• Hydraulic Cutting System: Accurate and clean cuts for high-quality outputs.
• Safety Guards and Enclosures: Fully enclosed safety guards to meet Florida’s safety and compliance regulations.
• Material Compatibility: Works with galvanized steel, aluminum, or stainless steel, typically in thicknesses from 0.7 mm to 1.5 mm.
• Profile Widths: Compatible with standard Type N deck widths (generally around 3 inches deep and 24 inches wide).

Optional Extras

• Stackers: Automatic stacking systems for efficient handling.
• Remote PLC Control: Remote operation for greater flexibility.
• Coil Car Tippers: For easy loading and unloading of steel coils.
• Uncoilers and Recoilers: Options for both manual and automatic systems.
• Leveling Systems: Ensures material is smooth and aligned before entering the machine.

Setup and Installation

Setting up the Type N Decking Deep Rib Roll Forming Machine requires careful preparation:

1. Site Preparation: Ensure a leveled and reinforced floor to support the machine’s weight.
2. Power Supply Connection: The machine requires a three-phase power supply compatible with U.S. standards.
3. Training: Manufacturers are trained to operate the PLC and understand safety protocols.
4. Testing: Initial runs ensure profile accuracy and machine performance.

Maintenance

• Daily Inspections: Check for alignment issues, lubricate moving parts, and ensure rollers are clean.
• Monthly Servicing: Inspect hydraulic and electrical systems.
• Annual Overhauls: Comprehensive inspection and replacement of worn-out parts.

Question and Answer Section

Q1: What are the advantages of using Type N Decking for construction projects in Florida?
A1: Type N Decking provides superior strength, making it ideal for large-span structures and areas with high wind loads, common in Florida. It also supports heavy loads, resists corrosion, and is easy to install.

Q2: Can this machine produce custom profiles?
A2: Yes, the machine can be programmed through the PLC to produce custom profiles by adjusting roller configurations and settings.

Q3: What is the average lead time for setting up this machine in Florida?
A3: Depending on shipping and site preparation, setup can take 4–6 weeks, including installation and training.

Q4: Is this machine compatible with Florida’s environmental and safety standards?
A4: Absolutely. The machine is equipped with safety enclosures and energy-efficient systems to meet local regulatory requirements.

Q5: How much does the Type N Decking Deep Rib Roll Forming Machine cost?
A5: Pricing ranges from $150,000 to $250,000 depending on specifications, extras, and shipping arrangements.

Q6: Can the machine handle thicker materials for heavy-duty applications?
A6: Yes, it can process materials up to 1.5 mm thick, suitable for heavy-duty structural applications.

Q7: Are financing or leasing options available for Florida buyers?
A7: Many manufacturers and distributors offer flexible financing and leasing options tailored to businesses in the U.S.

Q8: How is the machine delivered to Florida?
A8: The machine is typically shipped via freight with protective packaging to ensure safe transport. Additional services for installation are available upon request.