Wall angle roll forming machine in the USA

A Wall Angle Roll Forming Machine is a highly specialized equipment designed to produce wall angles used in suspended ceiling systems. These wall angles, also known as corner profiles, serve as support structures in ceiling installations. This machine automates the production process, ensuring precision, consistency, and efficiency, which are essential for large-scale manufacturing.

Wall angle profiles are typically made from galvanized steel, aluminum, or stainless steel and come in various sizes and thicknesses. The machine is equipped with advanced technology to produce high-quality angles that meet the requirements of modern construction and architectural projects in the USA.

Specifications

Here are the typical specifications of a Wall Angle Roll Forming Machine:

1. Machine Components:
   • Feeding System: Automatic material feeding with adjustable guides.
   • Rollers: High-grade steel rollers with hard chrome plating.
   • Cutting System: Hydraulic cutting system for precise, burr-free cuts.
   • Control System: PLC (Programmable Logic Controller) system with user-friendly touchscreen interface.
   • Punching System: Optional hydraulic or servo-controlled punching for holes or slots.
2. Technical Specifications:
   • Material Thickness: 0.3 mm to 0.8 mm (customizable based on requirements).
   • Material Width: 50 mm to 150 mm.
   • Material Type: Galvanized steel, aluminum, or stainless steel.
   • Profile Size: Adjustable for different wall angle dimensions.
   • Machine Speed: Up to 30-50 meters per minute.
   • Roller Stations: 8–12 stations (varies by model and profile complexity).
   • Cutting Blade Material: Cr12 with heat treatment for durability.
   • Power Supply: 380V/50Hz or as per US standards.
   • Motor Power: 7.5 kW to 15 kW (depending on configuration).
   • Hydraulic Power: 5.5 kW for cutting and punching.
   • Machine Weight: Approximately 5–7 tons.
3. Additional Features:
   • Safety Features: Emergency stop, safety enclosures, and overload protection.
   • Customization: Profile sizes, material types, and punching patterns can be customized.
   • Optional Add-ons: Coil uncoiler (manual or automatic), stacker, and remote PLC control.

Advantages

• Precision: Ensures high accuracy in profile dimensions.
• Efficiency: Capable of continuous production at high speeds.
• Durability: Built with robust materials for long-term operation.
• Cost-Effective: Reduces labor costs and material waste.
• Versatility: Suitable for a wide range of wall angle profiles.

Applications

Wall angle profiles produced by this machine are used in:

• Ceiling grid systems.
• Partition systems in commercial and residential buildings.
• Construction of modular spaces.

FAQs (Question and Answer Section)

Q1: What materials can a Wall Angle Roll Forming Machine process?
A: This machine processes galvanized steel, aluminum, and stainless steel, with thicknesses ranging from 0.3 mm to 0.8 mm.

Q2: How does the machine handle different profile sizes?
A: The machine includes adjustable settings and interchangeable rollers, allowing it to produce various profile sizes.

Q3: Can the machine be customized for unique profiles?
A: Yes, the machine can be customized for specific profile dimensions, hole punching, and material requirements.

Q4: What is the production speed?
A: The machine operates at speeds of 30 to 50 meters per minute, depending on the material and profile complexity.

Q5: Does the machine meet US power standards?
A: Yes, the machine can be configured to meet US power standards, typically 480V/60Hz.

Q6: What maintenance is required?
A: Regular maintenance includes lubrication of moving parts, checking for wear on rollers and cutting blades, and ensuring the PLC system is functioning correctly.

Q7: Is training provided with the machine?
A: Many manufacturers and sellers offer training and installation support to ensure proper operation.