Ceiling Channel Roll Forming Machine Data Sheet | Technical Specifications
Ceiling Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Ceiling Channel Roll Forming Machine
Profile Produced Ceiling Channel / Hat Channel Profile
Machine Type Single profile or adjustable roll forming machine
Production Application Suspended ceiling systems, drywall framing, interior ceiling structures
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / drywall framing manufacturing facility
The ceiling channel roll forming machine produces cold-formed steel ceiling channels used in suspended ceiling systems and drywall installations. Ceiling channels provide structural support for gypsum boards and other ceiling materials while maintaining a lightweight framing structure.
These profiles are widely used in commercial buildings, residential construction, offices, hospitals, and interior finishing systems.
Production Specifications
Specification Typical Value
Production Speed 20–60 m/min
Forming Stations 10–16 stations
Material Thickness Range 0.4–1.2 mm
Coil Width 80–200 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Channel Length 500 mm
Maximum Channel Length Unlimited
High-speed production is typical due to the lightweight gauge steel used in ceiling systems.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Optional
Galvalume Steel Optional
Aluminum Limited
Stainless Steel Optional
Galvanized steel is commonly used because it provides corrosion protection in indoor environments.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Protective coatings increase durability and resistance to corrosion.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 12–18 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 4–8 tons
A rigid frame ensures consistent forming accuracy during high-speed production.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 50–75 mm
Shaft Diameter 60–75 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Ceiling channel progressive forming
Forming Stages 10–16 stations
Roll tooling progressively forms the channel profile required for ceiling support systems.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 4–7.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system provides stable forming performance at high production speeds.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 8–14 MPa
Hydraulic Motor 2.2–4 kW
Flying shear cutting enables continuous production without stopping the machine.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic channel length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 5–8 m
Machine Width 1.2–1.6 m
Machine Height 1.3–1.6 m
Total Production Line Length 10–14 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Embossing Unit Embossing for additional profile strength
Automatic Stacker Automatic channel stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 3–6 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 1–2 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Inspection Monthly
Routine maintenance ensures stable machine performance and consistent profile quality.
Production Capacity Example
Production Speed Output
30 m/min 1800 m/hour
40 m/min 2400 m/hour
60 m/min 3600 m/hour
Production output depends on channel length and material thickness.
Ceiling Channel Profile Information
Specification Value
Channel Width 25–60 mm
Channel Height 15–25 mm
Material Thickness 0.4–1.2 mm
Profile Type Ceiling support channel
Ceiling channels are used to support suspended ceiling systems and gypsum board installations.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 20 ft or 40 ft container
Shipping Weight 4–8 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $20,000 – $30,000
Automatic Line $30,000 – $45,000
High Speed Line $50,000+
Pricing depends on machine speed, automation features, and additional options.
Applications
Industry Use
Commercial Construction Suspended ceiling framing
Residential Construction Ceiling support systems
Office Buildings Interior ceiling structures
Interior Finishing Gypsum ceiling installations
Ceiling channels are essential components of suspended ceiling systems because they provide lightweight structural support for ceiling boards and interior finishing materials.