Ceiling Grid Channel Roll Forming Machine Data Sheet | Technical Specifications
Ceiling Grid Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Ceiling Grid Channel Roll Forming Machine
Profile Produced Ceiling Grid Channel / Suspended Ceiling T-Bar Profiles
Machine Type Single profile or multi-profile roll forming machine
Production Application Suspended ceiling systems, interior ceiling grid frameworks
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / ceiling system manufacturing facility
The ceiling grid channel roll forming machine produces metal channels used in suspended ceiling grid systems. These profiles form the framework that supports ceiling tiles in commercial buildings.
Ceiling grid systems are widely used in office buildings, shopping malls, hospitals, schools, airports, and industrial buildings.
Production Specifications
Specification Typical Value
Production Speed 15–40 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.3–0.8 mm
Coil Width 80–200 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Channel Length 600 mm
Maximum Channel Length Unlimited
Ceiling grid production lines typically operate at moderate speeds with high dimensional accuracy.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Optional
Galvalume Steel Optional
Aluminum Optional
Stainless Steel Limited
Galvanized steel is commonly used to provide corrosion resistance in ceiling grid systems.
Material Strength
Property Typical Range
Yield Strength G250 – G350
Tensile Strength Up to 400 MPa
Coating Types Galvanized Z100 – Z275
Protective coatings improve durability and corrosion resistance in indoor environments.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 12–18 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 4–9 tons
The rigid machine frame ensures consistent forming accuracy and stable production.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 50–75 mm
Shaft Diameter 60–75 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Ceiling grid channel forming system
Forming Stages 14–22 stations
Roll tooling progressively forms the ceiling grid channel profile used in suspended ceiling structures.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 4–7.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures stable production and smooth material feeding.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 8–14 MPa
Hydraulic Motor 2.2–4 kW
Flying shear cutting allows continuous production without stopping the machine.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 6–10 m
Machine Width 1.2–1.6 m
Machine Height 1.4–1.8 m
Total Production Line Length 12–18 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Punching System Connection hole punching unit
Embossing Unit Embossing for profile strength
Automatic Stacker Automatic channel stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 4–8 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 1–2 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Inspection Monthly
Routine maintenance ensures reliable machine operation and consistent profile quality.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
25 m/min 1500 m/hour
40 m/min 2400 m/hour
Production output depends on channel length and material thickness.
Ceiling Grid Channel Profile Information
Specification Value
Profile Type Ceiling grid channel / T-bar support
Profile Width 24–38 mm
Profile Height 20–40 mm
Material Thickness 0.3–0.8 mm
Ceiling grid channels form the structural framework used to support ceiling tiles in suspended ceiling systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 20 ft or 40 ft container
Shipping Weight 5–9 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $25,000 – $40,000
Automatic Line $40,000 – $65,000
High Speed Line $70,000+
Pricing depends on machine speed, punching options, and automation level.
Applications
Industry Use
Commercial Buildings Suspended ceiling grid systems
Office Buildings Ceiling tile support structures
Hospitals & Schools Interior ceiling systems
Retail & Airports Large suspended ceiling frameworks
Ceiling grid channel roll forming machines are widely used in interior construction because they produce the structural framework required for suspended ceiling tile systems.