Deep Corrugated Roll Forming Machine Data Sheet | Specifications & Capacity
Deep Corrugated Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Deep Corrugated Roll Forming Machine
Profile Produced Deep Corrugated Metal Roofing Panel
Machine Type Single profile / Double layer / Multi-profile
Production Application Industrial roofing, agricultural buildings, commercial roofing, wall cladding
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / containerized system / fixed industrial installation
The deep corrugated roll forming machine is designed to produce high-profile sinusoidal corrugated sheets with deeper corrugations for improved structural strength and water drainage.
Production Specifications
Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 18–24 stations
Material Thickness Range 0.35–0.9 mm
Coil Width 900–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited
Production speed varies depending on material thickness, sheet length, and machine configuration.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–28 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 9–16 tons
The reinforced frame construction ensures stable forming when producing deeper corrugation profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 75–95 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Sinusoidal progressive forming
Forming Stages 18–24 stations
Drive System
Component Specification
Drive Type Chain drive / gearbox drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox
Gear driven systems provide stable torque transmission for deeper corrugation forming.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW
Flying shear cutting allows continuous sheet production without stopping the roll forming machine.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder
Control Accuracy ±1 mm
Automation Fully automatic production
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–12 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 16–24 m
Typical production line configuration:
Uncoiler → Deep Corrugated Roll Forming Machine → Hydraulic Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion
Optional Equipment
Equipment Description
Automatic Stacker Automated sheet stacking system
Double Layer Machine Two profiles in one machine
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Automatic Packaging System Sheet packaging system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 6–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures consistent corrugated sheet production and long machine life.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Actual production output depends on sheet length and material thickness.
Deep Corrugated Profile Information
Specification Value
Coverage Width 800–1000 mm
Corrugation Height 25–40 mm
Corrugation Pitch 75–150 mm
Typical Gauge 0.35–0.8 mm
Deep corrugated sheets provide increased structural rigidity and are commonly used in industrial roofing and agricultural buildings.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 11–17 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $40,000 – $60,000
Automatic Line $60,000 – $85,000
High Speed Line $95,000+
Pricing depends on machine speed, automation level, and tooling configuration.
Applications
Industry Use
Industrial Roofing Warehouses and factories
Agricultural Buildings Farm buildings and storage facilities
Commercial Roofing Logistics and commercial buildings
Wall Cladding Industrial and agricultural structures
Deep corrugated metal sheets are widely manufactured across Europe, Africa, Asia, and South America for industrial roofing and structural cladding systems.