Drywall Stud and Track Roll Forming Machine Data Sheet | Technical Specifications
Drywall Stud and Track Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Drywall Stud and Track Roll Forming Machine
Profile Produced Metal Stud Profiles and U Track Profiles
Machine Type Dual profile roll forming machine / stud and track production line
Production Application Drywall framing systems, partition walls, light steel framing
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / drywall framing manufacturing facility
The drywall stud and track roll forming machine is designed to produce both metal studs and track profiles used in drywall partition systems. The machine allows manufacturers to produce two complementary profiles used in interior wall framing.
Metal studs provide vertical wall support while tracks are installed at the top and bottom of walls to secure the studs in position.
These systems are widely used in commercial buildings, offices, hotels, hospitals, schools, and residential construction.
Production Specifications
Specification Typical Value
Production Speed 20–60 m/min
Forming Stations 12–20 stations
Material Thickness Range 0.4–1.2 mm
Coil Width 80–300 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length Unlimited
Drywall stud and track machines operate at high speeds due to the lightweight steel used in drywall framing systems.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Optional
Galvalume Steel Optional
Aluminum Limited
Stainless Steel Optional
Galvanized steel is commonly used to provide corrosion resistance in interior construction.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Galvanized coatings protect drywall framing components from corrosion.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 14–20 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 6–12 tons
The machine frame provides rigidity and stability for continuous high-speed production.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–85 mm
Shaft Diameter 65–85 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Drywall stud and track progressive forming
Forming Stages 12–20 stations
The roll tooling forms the stud web, flanges, and lips, while also producing track profiles used for framing systems.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 7.5–15 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures stable material feeding and high production speeds.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 3–5.5 kW
Flying shear cutting allows continuous production without stopping the machine.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Stud and track profile selection
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–12 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 15–20 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Punching System Service hole punching system for studs
Embossing System Embossing for structural strength
Automatic Stacker Automatic stud and track stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 5–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching system
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Inspection Monthly
Regular maintenance ensures consistent production and long machine life.
Production Capacity Example
Production Speed Output
30 m/min 1800 m/hour
40 m/min 2400 m/hour
60 m/min 3600 m/hour
Production capacity depends on profile length and material thickness.
Stud and Track Profile Information
Specification Value
Stud Width 50–150 mm
Track Width 50–150 mm
Flange Height 30–40 mm
Lip Size 10–15 mm
Material Thickness 0.4–1.2 mm
Studs and tracks work together to form drywall partition framing systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 20 ft or 40 ft container
Shipping Weight 7–12 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $30,000 – $45,000
Automatic Line $45,000 – $70,000
High Speed Line $75,000+
Pricing depends on machine speed, punching systems, and automation level.
Applications
Industry Use
Commercial Construction Drywall partition framing
Residential Construction Interior wall framing systems
Office Buildings Light steel partition systems
Hospitals & Schools Interior framing systems
Drywall stud and track roll forming machines are widely used in construction because they produce the essential framing components used in modern drywall wall systems.