Furring Channel Roll Forming Machine Data Sheet | Technical Specifications
Furring Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Furring Channel Roll Forming Machine
Profile Produced Furring Channel / Ceiling Channel Profile
Machine Type Single profile roll forming machine
Production Application Ceiling framing systems, drywall support, cladding support structures
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / drywall framing manufacturing facility
The furring channel roll forming machine produces lightweight steel channels used for ceiling systems and wall cladding support. Furring channels are commonly installed in suspended ceiling systems and drywall installations to provide support for gypsum boards and other finishing materials.
These channels are widely used in commercial buildings, residential construction, hotels, hospitals, and office interiors.
Production Specifications
Specification Typical Value
Production Speed 20–60 m/min
Forming Stations 10–16 stations
Material Thickness Range 0.4–1.2 mm
Coil Width 80–200 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Channel Length 500 mm
Maximum Channel Length Unlimited
Furring channel machines operate at high production speeds due to the lighter gauge materials used.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Optional
Galvalume Steel Optional
Aluminum Limited
Stainless Steel Optional
Galvanized steel is commonly used to prevent corrosion in ceiling systems.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Protective coatings provide durability in interior building environments.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 12–18 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 4–8 tons
The machine frame provides stability during high-speed production.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 50–75 mm
Shaft Diameter 60–75 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Furring channel forming system
Forming Stages 10–16 stations
Roll tooling gradually forms the channel profile used in ceiling framing systems.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 4–7.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures smooth forming and stable material feeding.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 8–14 MPa
Hydraulic Motor 2.2–4 kW
Flying shear cutting allows continuous production without stopping the roll forming process.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic channel length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 5–8 m
Machine Width 1.2–1.6 m
Machine Height 1.3–1.6 m
Total Production Line Length 10–14 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Embossing Unit Embossing for increased profile strength
Automatic Stacker Automatic channel stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 3–6 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 1–2 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Inspection Monthly
Routine maintenance ensures consistent channel forming and machine reliability.
Production Capacity Example
Production Speed Output
30 m/min 1800 m/hour
40 m/min 2400 m/hour
60 m/min 3600 m/hour
Production output depends on channel length and material thickness.
Furring Channel Profile Information
Specification Value
Channel Width 25–50 mm
Channel Height 10–20 mm
Material Thickness 0.4–1.2 mm
Profile Type Ceiling support channel
Furring channels are used to support suspended ceiling systems and drywall installations.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 20 ft or 40 ft container
Shipping Weight 4–8 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $20,000 – $30,000
Automatic Line $30,000 – $45,000
High Speed Line $50,000+
Pricing depends on automation level, embossing options, and machine speed.
Applications
Industry Use
Commercial Construction Suspended ceiling framing
Residential Construction Drywall ceiling systems
Office Buildings Ceiling support channels
Interior Construction Wall and ceiling support systems
Furring channels are widely used in modern construction because they provide lightweight and cost-effective support structures for suspended ceilings and drywall installations.