Heavy Gauge Corrugated Panel Roll Forming Machine Data Sheet | Specifications & Capacity
Heavy Gauge Corrugated Panel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Heavy Gauge Corrugated Panel Roll Forming Machine
Profile Produced Heavy Gauge Corrugated Metal Panel
Machine Type Single profile / Heavy-duty profile machine
Production Application Industrial roofing, structural cladding, infrastructure buildings, heavy-duty roofing
Manufacturing Process Continuous cold roll forming
Production Environment Heavy industrial factory production line
The heavy gauge corrugated panel roll forming machine is designed to produce high-strength corrugated steel sheets using thicker steel materials. These panels are typically used for heavy-duty industrial roofing and structural building applications.
Production Specifications
Specification Typical Value
Production Speed 8–25 m/min
Forming Stations 20–28 stations
Material Thickness Range 0.6–2.0 mm
Coil Width 900–1250 mm
Coil Weight Capacity 10–15 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited
Production speeds are lower than standard roofing machines due to the increased forming force required for thicker materials.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Limited
Galvalume Steel Yes
Aluminum Optional
Structural Steel Yes
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 650 MPa
Coating Types Z275 galvanized, heavy industrial coatings, corrosion-resistant coatings
Heavy gauge materials provide increased load capacity and structural performance.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 25–40 mm
Machine Base Reinforced fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 16–28 tons
The machine frame is designed to withstand the high forming forces required for thick steel sheets.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel / forged alloy steel
Heat Treatment HRC 58–62
Roller Diameter 90–130 mm
Shaft Diameter 90–120 mm
Shaft Material 40Cr forged alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Heavy-duty sinusoidal progressive forming
Forming Stages 20–28 stations
Drive System
Component Specification
Drive Type Heavy duty gearbox drive system
Main Motor 18.5–37 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath lubrication system
Heavy gauge machines require significantly more torque and power than standard roofing machines.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear / hydraulic stop shear
Blade Material Cr12MoV tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–20 MPa
Hydraulic Motor 7.5–11 kW
Heavy-duty cutting systems are designed to cut thicker steel sheets without deformation.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial control cabinet
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 10–16 m
Machine Width 1.8–2.5 m
Machine Height 1.8–2.4 m
Total Production Line Length 20–30 m
Typical production line configuration:
Heavy Duty Uncoiler → Leveling System → Corrugated Roll Forming Machine → Hydraulic Shear → Run-out Table / Automatic Stacker
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic heavy duty decoiler
Coil Capacity 10–15 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1800 mm
Expansion Type Hydraulic expansion
Heavy gauge production lines often include leveling systems to remove coil set.
Optional Equipment
Equipment Description
Automatic Stacker Heavy duty sheet stacking system
Hydraulic Coil Car Automatic coil loading system
Leveling Machine Sheet leveling before forming
Servo Feeder Precision feeding system
Automatic Packaging System Industrial packaging system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 12–20 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 3–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance is critical for machines processing thick steel materials.
Production Capacity Example
Production Speed Output
10 m/min 600 m/hour
15 m/min 900 m/hour
20 m/min 1200 m/hour
Production output depends on panel length and material thickness.
Heavy Gauge Corrugated Panel Profile Information
Specification Value
Coverage Width 750–1000 mm
Corrugation Height 25–40 mm
Corrugation Pitch 100–150 mm
Typical Gauge 0.6–1.5 mm
Heavy gauge corrugated panels provide increased structural strength for industrial and infrastructure projects.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container / flat rack container
Shipping Weight 18–30 tons
Packaging Heavy industrial export packing
Typical Machine Price Range
Machine Type Price Range
Standard Heavy Gauge Line $80,000 – $120,000
Automatic Line $120,000 – $180,000
High Capacity Industrial Line $200,000+
Pricing depends on machine capacity, material thickness capability, and automation level.
Applications
Industry Use
Industrial Buildings Factories and heavy industrial plants
Infrastructure Projects Transport buildings and infrastructure roofing
Warehouses Logistics and distribution centers
Structural Cladding Heavy duty building envelopes
Heavy gauge corrugated panels are widely used in industrial construction due to their high load capacity, durability, and resistance to harsh environments.