Industrial Corrugated Panel Roll Forming Machine Data Sheet | Specifications & Capacity

Industrial Corrugated Panel Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Industrial Corrugated Panel Roll Forming Machine
Profile Produced Industrial Corrugated Metal Panel
Machine Type Single profile / Double layer / Multi-profile
Production Application Industrial roofing, warehouses, factories, logistics buildings, wall cladding
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / containerized system / heavy industrial installation

The industrial corrugated panel roll forming machine is designed to produce heavy-duty corrugated metal sheets used in industrial buildings, warehouses, logistics facilities, and large commercial structures.

Production Specifications

Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 18–24 stations
Material Thickness Range 0.35–1.0 mm
Coil Width 900–1250 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Production speed varies depending on material thickness and panel length.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

Machine Frame Construction

Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons

The heavy-duty frame design ensures stable forming for thicker industrial roofing materials.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 75–100 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Sinusoidal progressive forming
Forming Stages 18–24 stations

Drive System

Component Specification
Drive Type Gearbox drive / heavy duty chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox

Gear driven systems provide reliable torque transmission for thicker materials.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 5.5–7.5 kW

Flying shear cutting allows continuous production without stopping the roll forming machine.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder
Control Accuracy ±1 mm
Automation Fully automatic production

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 8–12 m
Machine Width 1.6–2.2 m
Machine Height 1.6–2.2 m
Total Production Line Length 16–24 m

Typical production line configuration:

Uncoiler → Corrugated Roll Forming Machine → Hydraulic Shear → Run-out Table / Automatic Stacker

Coil Handling Equipment

Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system

Optional Equipment

Equipment Description
Automatic Stacker Automated sheet stacking system
Double Layer Machine Two profiles in one machine
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 6–12 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly

Routine maintenance ensures consistent industrial panel production and long machine life.

Production Capacity Example

Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour

Actual output depends on panel length and material thickness.

Industrial Corrugated Panel Profile Information

Specification Value
Coverage Width 750–1000 mm
Corrugation Height 20–35 mm
Corrugation Pitch 76–150 mm
Typical Gauge 0.35–0.9 mm

Industrial corrugated panels provide high structural strength and are widely used in large industrial buildings.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Standard Line $40,000 – $65,000
Automatic Line $65,000 – $95,000
High Speed Line $110,000+

Pricing varies depending on machine speed, automation level, and tooling configuration.

Applications

Industry Use
Industrial Buildings Factories and warehouses
Logistics Buildings Distribution centers
Commercial Roofing Large commercial buildings
Wall Cladding Industrial and commercial structures

Industrial corrugated metal panels are widely produced worldwide for durable, cost-effective roofing and cladding systems used in heavy-duty industrial construction.

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