Light Gauge Steel Framing Roll Forming Machine Data Sheet | Technical Specifications
Light Gauge Steel Framing Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Light Gauge Steel Framing Roll Forming Machine
Profile Produced Light gauge steel framing profiles (studs, tracks, joists, channels)
Machine Type Multi-profile roll forming system / automated framing line
Production Application Light steel frame buildings, modular housing, structural framing systems
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / structural steel framing manufacturing facility
The light gauge steel framing roll forming machine produces structural framing components used in light steel frame (LSF) construction systems. These machines can produce multiple profiles such as wall studs, tracks, floor joists, and roof framing members.
Light gauge steel framing systems are widely used in modular buildings, residential housing, commercial construction, and prefabricated building systems due to their strength, precision, and fast installation.
Production Specifications
Specification Typical Value
Production Speed 15–40 m/min
Forming Stations 16–28 stations
Material Thickness Range 0.7–2.5 mm
Coil Width 100–600 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length Unlimited
Light gauge framing machines can produce structural profiles at high speeds while maintaining precise dimensional accuracy.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
High Strength Structural Steel Yes
Pre-painted Steel Optional
Galvalume Steel Optional
Stainless Steel Limited
Galvanized structural steel is commonly used in light steel frame construction.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z275 – Z450
High strength steel provides structural load capacity for building framing systems.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 20–30 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 15–30 tons
The heavy-duty frame ensures stability when forming structural steel profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 80–120 mm
Shaft Diameter 80–100 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Structural framing roll forming system
Forming Stages 16–28 stations
Roll tooling progressively forms complex structural profiles used in light steel buildings.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 15–30 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
The drive system provides high torque required for forming thicker structural steel materials.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or servo cutting system
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 12–20 MPa
Hydraulic Motor 5.5–11 kW
Cutting systems allow accurate profile lengths during continuous production.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production line
Control functions include:
Automatic length control
Batch production programming
Profile selection
Production monitoring
Fault diagnostics
Emergency stop system
Advanced machines may include building design software integration for automatic production of structural framing components.
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 12–20 m
Machine Width 2–3 m
Machine Height 1.8–2.5 m
Total Production Line Length 25–40 m
Typical production line configuration:
Uncoiler → Leveling System → Punching Unit → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Punching System Automatic structural hole punching system
Embossing System Embossing for structural strength
Automatic Stacker Automatic profile stacking system
Coil Car Automatic coil loading system
Servo Feeder High precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Advanced systems may also include CAD integration software for automated structural component production.
Installation Requirements
Requirement Typical
Foundation Heavy reinforced concrete foundation
Floor Load Capacity 15–30 tons
Electrical Connection Three phase industrial power supply
Air Supply Required for punching system
Installation Time 3–5 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Regular maintenance ensures stable operation and high production efficiency.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
25 m/min 1500 m/hour
40 m/min 2400 m/hour
Production capacity depends on profile complexity and punching operations.
Light Gauge Steel Framing Profile Information
Specification Value
Profile Types Studs, tracks, joists, channels
Profile Height 90–300 mm
Flange Width 40–90 mm
Material Thickness 0.7–2.5 mm
Light gauge steel framing profiles are structural members used to construct complete building frameworks.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container or multiple containers
Shipping Weight 20–35 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $120,000 – $180,000
Automatic Structural Line $180,000 – $280,000
Fully Automated Framing System $300,000+
Pricing depends on automation level, punching systems, and integrated software capabilities.
Applications
Industry Use
Residential Construction Light steel frame housing
Commercial Buildings Structural framing systems
Modular Construction Prefabricated building systems
Industrial Buildings Light steel structural systems
Light gauge steel framing roll forming machines are widely used in modern construction because they enable the fast and precise manufacturing of structural framing components used in prefabricated steel buildings.