Metal Track Roll Forming Machine Data Sheet | Technical Specifications
Metal Track Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Metal Track Roll Forming Machine
Profile Produced Metal Track / U Track Profile
Machine Type Single profile or adjustable roll forming machine
Production Application Drywall framing systems, partition wall tracks, light steel framing
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / drywall framing manufacturing facility
The metal track roll forming machine produces U-shaped steel tracks used in drywall and light steel framing systems. Metal tracks are installed at the top and bottom of walls to hold metal studs in place and create a complete wall framing structure.
These profiles are widely used in commercial buildings, residential construction, hotels, hospitals, and office interiors.
Production Specifications
Specification Typical Value
Production Speed 20–60 m/min
Forming Stations 10–16 stations
Material Thickness Range 0.4–1.2 mm
Coil Width 80–300 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Track Length 500 mm
Maximum Track Length Unlimited
Metal track machines operate at high speeds to match stud production lines.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Optional
Galvalume Steel Optional
Aluminum Limited
Stainless Steel Optional
Galvanized steel is the most commonly used material for metal track profiles.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Protective coatings provide corrosion resistance and long service life.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 14–20 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 5–9 tons
The machine frame ensures stable high-speed forming operations.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–80 mm
Shaft Diameter 65–80 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Metal track forming system
Forming Stages 10–16 stations
Roll tooling progressively forms the U-shaped track profile.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 5.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system ensures stable forming and smooth material feeding.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 3–5.5 kW
Flying shear cutting enables continuous production without stopping the line.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic track length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 6–9 m
Machine Width 1.3–1.8 m
Machine Height 1.4–1.8 m
Total Production Line Length 12–16 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Punching System Service hole punching unit
Automatic Stacker Automatic track stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 4–8 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 1–2 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Inspection Monthly
Routine maintenance ensures consistent profile production and machine reliability.
Production Capacity Example
Production Speed Output
30 m/min 1800 m/hour
40 m/min 2400 m/hour
60 m/min 3600 m/hour
Production capacity depends on track length and material thickness.
Metal Track Profile Information
Specification Value
Track Width 50–150 mm
Flange Height 25–40 mm
Material Thickness 0.4–1.2 mm
Profile Type U shaped track
Metal tracks are used with metal studs to form drywall partition framing systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 20 ft or 40 ft container
Shipping Weight 5–9 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $22,000 – $35,000
Automatic Line $35,000 – $55,000
High Speed Line $60,000+
Pricing depends on automation level, punching systems, and production speed.
Applications
Industry Use
Commercial Construction Drywall partition systems
Residential Construction Interior wall framing
Office Buildings Light steel wall systems
Hospitals & Schools Interior partition framing
Metal tracks are essential components of drywall framing systems because they secure metal studs and form the base and top rails for partition wall structures.