Mini Corrugated Roll Forming Machine Data Sheet | Specifications & Capacity

Mini Corrugated Roll Forming Machine Technical Data Sheet

Machine Overview

Parameter Specification
Machine Name Mini Corrugated Roll Forming Machine
Profile Produced Mini Corrugated Metal Panel
Machine Type Single profile / Double layer / Multi-profile
Production Application Roofing, wall cladding, architectural panels, decorative metal panels
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / portable system / containerized system

The mini corrugated roll forming machine is designed to produce small sinusoidal corrugated metal sheets commonly used in architectural cladding, interior wall panels, decorative metal systems, and lightweight roofing.

Production Specifications

Specification Typical Value
Production Speed 10–40 m/min
Forming Stations 14–20 stations
Material Thickness Range 0.25–0.6 mm
Coil Width 600–1250 mm
Coil Weight Capacity 3–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited

Production speed depends on sheet thickness, panel length, and machine configuration.

Material Compatibility

Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Yes
Stainless Steel Optional

Material Strength

Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings

Machine Frame Construction

Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 12–20 mm
Machine Base Heavy duty fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 6–11 tons

The rigid frame design ensures consistent corrugation forming and stable machine operation.

Roll Tooling Specifications

Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–80 mm
Shaft Diameter 70–80 mm
Shaft Material 40Cr steel
Surface Finish Hard chrome plating
Roll Pass Design Sinusoidal progressive forming
Forming Stages 14–20 stations

Drive System

Component Specification
Drive Type Chain drive / Gearbox drive
Main Motor 7.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox
Lubrication Oil bath gearbox

Gear driven systems provide smooth forming and reliable machine performance.

Hydraulic Cutting System

Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–5.5 kW

Flying shear cutting allows sheets to be cut while the machine continues running.

Control System

Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Touch screen control interface
Length Measurement Rotary encoder
Control Accuracy ±1 mm
Automation Fully automatic production

Electrical Specifications

Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers

Machine Layout Dimensions

Parameter Value
Machine Length 6–10 m
Machine Width 1.5–2 m
Machine Height 1.5–2 m
Total Production Line Length 12–18 m

Typical production line configuration:

Uncoiler → Mini Corrugated Roll Forming Machine → Hydraulic Shear → Run-out Table

Coil Handling Equipment

Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion

Optional Equipment

Equipment Description
Automatic Stacker Automated sheet stacking
Double Layer Machine Two profiles in one machine
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Automatic Packaging System Panel packaging system
Remote PLC Monitoring Remote diagnostics and monitoring

Installation Requirements

Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 4–8 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days

Maintenance Requirements

Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly

Routine maintenance ensures consistent corrugation quality and long machine life.

Production Capacity Example

Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour

Actual output depends on sheet length and material thickness.

Mini Corrugated Profile Information

Specification Value
Coverage Width 600–1000 mm
Corrugation Height 6–12 mm
Corrugation Pitch 25–50 mm
Typical Gauge 0.25–0.55 mm

Mini corrugated panels are widely used in architectural applications, decorative metal wall systems, and lightweight roofing panels.

Machine Standards

Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards

Shipping Information

Specification Value
Container Size 40 ft container
Shipping Weight 8–13 tons
Packaging Industrial export packing

Typical Machine Price Range

Machine Type Price Range
Basic Line $30,000 – $45,000
Automatic Line $45,000 – $65,000
High Speed Line $75,000+

Pricing depends on machine speed, automation level, and tooling configuration.

Applications

Industry Use
Architectural Cladding Decorative metal wall panels
Residential Roofing Lightweight roofing systems
Interior Architecture Interior wall panels and ceiling systems
Commercial Buildings Architectural metal façades

Mini corrugated metal panels are widely produced across Europe, North America, Asia, and Australia for architectural and decorative metal construction applications.

 

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