Steel Framing Channel Roll Forming Machine Data Sheet | Technical Specifications
Steel Framing Channel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Steel Framing Channel Roll Forming Machine
Profile Produced Steel framing channels / structural channel profiles
Machine Type Single profile or adjustable roll forming machine
Production Application Steel framing structures, wall framing, light structural construction
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / steel framing manufacturing facility
The steel framing channel roll forming machine produces cold-formed steel channel profiles used in structural framing systems. These channels are commonly used for wall frames, ceiling structures, light steel framing, and structural support components in building construction.
Steel framing channels are widely used in residential construction, commercial buildings, modular construction, and industrial structures.
Production Specifications
Specification Typical Value
Production Speed 15–35 m/min
Forming Stations 14–22 stations
Material Thickness Range 0.8–2.5 mm
Coil Width 100–400 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Profile Length 500 mm
Maximum Profile Length Unlimited
Steel framing channel machines are designed to produce structural profiles with consistent dimensional accuracy.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Hot Rolled Steel Yes
High Strength Structural Steel Yes
Pre-painted Steel Optional
Stainless Steel Limited
Galvanized steel is commonly used because it provides corrosion protection in structural framing systems.
Material Strength
Property Typical Range
Yield Strength G350 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z275 – Z450
High strength steel ensures structural load capacity in framing applications.
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–25 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–18 tons
The rigid machine frame ensures stability and accurate forming of structural channel profiles.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 70–100 mm
Shaft Diameter 75–90 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Steel framing channel forming system
Forming Stages 14–22 stations
Roll tooling progressively forms the web, flanges, and stiffeners of structural channel profiles.
Drive System
Component Specification
Drive Type Gearbox drive system
Main Motor 11–22 kW
Drive Ratio 1:20
Transmission Heavy duty industrial gearbox
Lubrication Oil bath gearbox
The gearbox drive system provides high torque for forming thicker steel materials.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear or post cut system
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–18 MPa
Hydraulic Motor 4–7.5 kW
The cutting system ensures precise profile lengths during continuous production.
Control System
Component Specification
PLC Siemens / Mitsubishi / Delta
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic length control
Batch production programming
Profile size adjustment
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–14 m
Machine Width 1.5–2.2 m
Machine Height 1.5–2.2 m
Total Production Line Length 18–25 m
Typical production line configuration:
Uncoiler → Leveling System → Roll Forming Machine → Hydraulic Cutting → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Punching System Hole punching system for structural connections
Automatic Stacker Automatic profile stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete foundation
Floor Load Capacity 10–18 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional for punching system
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Regular maintenance ensures reliable production and consistent profile quality.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
25 m/min 1500 m/hour
35 m/min 2100 m/hour
Production output depends on profile size, material thickness, and punching operations.
Steel Framing Channel Profile Information
Specification Value
Profile Height 50–200 mm
Flange Width 30–80 mm
Lip Size 10–20 mm
Material Thickness 0.8–2.5 mm
Steel framing channels are used as structural members in light steel construction systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 12–20 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $70,000 – $110,000
Automatic Line $110,000 – $160,000
Fully Automated Line $170,000+
Pricing depends on machine capacity, automation level, and punching systems.
Applications
Industry Use
Residential Construction Wall framing systems
Commercial Buildings Structural steel framing
Modular Construction Prefabricated building structures
Industrial Buildings Structural support components
Steel framing channel roll forming machines are widely used in construction because they produce structural steel channel profiles used in modern light steel framing systems.