Wall Stud Roll Forming Machine Data Sheet | Technical Specifications
Wall Stud Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Wall Stud Roll Forming Machine
Profile Produced Metal Wall Stud Profiles
Machine Type Single profile or adjustable roll forming machine
Production Application Interior wall framing, drywall systems, light steel wall structures
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / drywall framing manufacturing facility
The wall stud roll forming machine produces cold-formed steel studs used as vertical structural members in drywall wall systems. These studs are installed between top and bottom tracks to create interior partition walls and structural wall framing.
Wall studs are widely used in residential construction, commercial buildings, offices, hospitals, schools, and modular building systems.
Production Specifications
Specification Typical Value
Production Speed 20–60 m/min
Forming Stations 12–18 stations
Material Thickness Range 0.4–1.2 mm
Coil Width 80–300 mm
Coil Weight Capacity 3–8 tons
Cut Length Tolerance ±1 mm
Minimum Stud Length 500 mm
Maximum Stud Length Unlimited
Wall stud machines operate at high speeds to support large-scale drywall framing production.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Optional
Galvalume Steel Optional
Aluminum Limited
Stainless Steel Optional
Galvanized steel is commonly used due to its corrosion resistance in interior wall structures.
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Galvanized Z120 – Z275
Galvanized coatings protect wall framing components from corrosion.
Machine Frame Construction
Component Specification
Frame Type Welded structural steel frame
Frame Plate Thickness 14–20 mm
Machine Base Fabricated steel base frame
Frame Alignment Precision machined mounting surfaces
Machine Weight 5–10 tons
A rigid frame ensures stable production and consistent profile dimensions.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 60–80 mm
Shaft Diameter 65–80 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Wall stud progressive forming system
Forming Stages 12–18 stations
Roll tooling gradually forms the stud web, flanges, and lips used in drywall wall framing systems.
Drive System
Component Specification
Drive Type Chain drive or gearbox drive
Main Motor 5.5–11 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
The drive system provides smooth material feeding and stable forming.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 3–5.5 kW
Flying shear cutting enables continuous production without stopping the roll forming line.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder system
Control Accuracy ±1 mm
Automation Fully automatic production
Control functions include:
Automatic stud length control
Batch production programming
Production monitoring
Fault diagnostics
Emergency stop system
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 6–10 m
Machine Width 1.3–1.8 m
Machine Height 1.4–1.8 m
Total Production Line Length 12–18 m
Typical production line configuration:
Uncoiler → Roll Forming Machine → Flying Shear → Run-out Table
Coil Handling Equipment
Specification Value
Uncoiler Type Manual or hydraulic decoiler
Coil Capacity 3–8 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Mechanical or hydraulic expansion
Optional Equipment
Equipment Description
Punching System Service hole punching unit
Embossing System Embossing for structural strength
Automatic Stacker Automatic stud stacking system
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Standard reinforced concrete floor
Floor Load Capacity 4–8 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 1–2 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Inspection Monthly
Routine maintenance ensures stable machine performance and long tooling life.
Production Capacity Example
Production Speed Output
30 m/min 1800 m/hour
40 m/min 2400 m/hour
60 m/min 3600 m/hour
Production output depends on stud length and material thickness.
Wall Stud Profile Information
Specification Value
Stud Width 50–150 mm
Flange Width 30–40 mm
Lip Size 10–15 mm
Material Thickness 0.4–1.2 mm
Wall studs form the vertical structural members used in drywall wall framing systems.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 20 ft or 40 ft container
Shipping Weight 6–10 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Basic Line $25,000 – $40,000
Automatic Line $40,000 – $65,000
High Speed Line $70,000+
Pricing depends on machine speed, automation level, and punching options.
Applications
Industry Use
Commercial Construction Drywall wall framing systems
Residential Construction Interior wall framing
Office Buildings Partition wall systems
Hospitals & Schools Interior wall structures
Wall stud roll forming machines are widely used in modern construction because they produce the vertical framing members used in drywall partition walls and interior structural framing systems.