Wide Corrugated Panel Roll Forming Machine Data Sheet | Specifications & Capacity
Wide Corrugated Panel Roll Forming Machine Technical Data Sheet
Machine Overview
Parameter Specification
Machine Name Wide Corrugated Panel Roll Forming Machine
Profile Produced Wide Corrugated Metal Roofing Panel
Machine Type Single profile / Double layer / Multi-profile
Production Application Industrial roofing, commercial roofing, agricultural buildings, wall cladding
Manufacturing Process Continuous cold roll forming
Production Environment Factory production line / containerized system / fixed industrial installation
The wide corrugated panel roll forming machine is designed to produce corrugated metal roofing sheets with increased coverage width. These panels are commonly used in industrial buildings, warehouses, and agricultural structures.
Production Specifications
Specification Typical Value
Production Speed 10–35 m/min
Forming Stations 18–24 stations
Material Thickness Range 0.35–0.9 mm
Coil Width 1000–1300 mm
Coil Weight Capacity 5–10 tons
Cut Length Tolerance ±1 mm
Minimum Panel Length 500 mm
Maximum Panel Length Unlimited
Production speed varies depending on material thickness, panel length, and machine configuration.
Material Compatibility
Material Type Supported
Galvanized Steel Yes
Pre-painted Steel Yes
Galvalume Steel Yes
Aluminum Optional
Stainless Steel Limited
Material Strength
Property Typical Range
Yield Strength G250 – G550
Tensile Strength Up to 550 MPa
Coating Types Z275 galvanized, AZ150 Galvalume, polyester paint, PVDF coatings
Machine Frame Construction
Component Specification
Frame Type Heavy duty welded structural steel frame
Frame Plate Thickness 18–28 mm
Machine Base Reinforced fabricated steel base
Frame Alignment Precision machined mounting surfaces
Machine Weight 10–16 tons
The reinforced frame construction ensures stable forming when producing wider corrugated panels.
Roll Tooling Specifications
Specification Typical Value
Roller Material GCr15 bearing steel
Heat Treatment HRC 58–62
Roller Diameter 75–95 mm
Shaft Diameter 80–95 mm
Shaft Material 40Cr alloy steel
Surface Finish Hard chrome plating
Roll Pass Design Sinusoidal progressive forming
Forming Stages 18–24 stations
Drive System
Component Specification
Drive Type Gearbox drive / heavy duty chain drive
Main Motor 11–18.5 kW
Drive Ratio 1:20
Transmission Industrial gearbox system
Lubrication Oil bath gearbox
Gear driven systems provide stable torque transmission for wider roofing panels.
Hydraulic Cutting System
Component Specification
Cutting Type Hydraulic flying shear
Blade Material Cr12 tool steel
Cutting Accuracy ±1 mm
Hydraulic Pressure 10–16 MPa
Hydraulic Motor 4–7.5 kW
Flying shear cutting allows continuous sheet production without stopping the roll forming process.
Control System
Component Specification
PLC Siemens / Delta / Mitsubishi
HMI Industrial touch screen interface
Length Measurement Rotary encoder
Control Accuracy ±1 mm
Automation Fully automatic production
Electrical Specifications
Parameter Value
Voltage 380V / 415V / 480V
Frequency 50 Hz / 60 Hz
Control Voltage 24V
Electrical Cabinet IP54 industrial enclosure
Protection Overload protection and circuit breakers
Machine Layout Dimensions
Parameter Value
Machine Length 8–12 m
Machine Width 1.6–2.3 m
Machine Height 1.6–2.2 m
Total Production Line Length 16–24 m
Typical production line configuration:
Uncoiler → Corrugated Roll Forming Machine → Hydraulic Shear → Run-out Table or Automatic Stacker
Coil Handling Equipment
Specification Value
Uncoiler Type Hydraulic decoiler
Coil Capacity 5–10 tons
Coil Inner Diameter 450–550 mm
Coil Outer Diameter Up to 1500 mm
Expansion Type Hydraulic expansion system
Optional Equipment
Equipment Description
Automatic Stacker Automated sheet stacking system
Double Layer Machine Two profiles in one machine
Coil Car Automatic coil loading system
Servo Feeder Precision feeding system
Automatic Packaging System Sheet packaging system
Remote PLC Monitoring Remote diagnostics and monitoring
Installation Requirements
Requirement Typical
Foundation Reinforced concrete floor
Floor Load Capacity 6–10 tons
Electrical Connection Three phase industrial power supply
Air Supply Optional
Installation Time 2–3 days
Maintenance Requirements
Component Maintenance Interval
Gearbox Oil Every 6 months
Bearings Every 6 months
Hydraulic Oil Every 12 months
Roll Tooling Inspection Monthly
Routine maintenance ensures stable machine performance and long service life.
Production Capacity Example
Production Speed Output
15 m/min 900 m/hour
20 m/min 1200 m/hour
30 m/min 1800 m/hour
Actual production output depends on sheet length and material thickness.
Wide Corrugated Panel Profile Information
Specification Value
Coverage Width 900–1100 mm
Corrugation Height 20–35 mm
Corrugation Pitch 76–150 mm
Typical Gauge 0.35–0.8 mm
Wide corrugated panels provide improved coverage width, making them efficient for large roofing areas in industrial and agricultural construction.
Machine Standards
Standard Description
CE Certification European machinery safety standards
ISO 9001 Manufacturing quality management
Electrical Compliance Industrial electrical safety standards
Shipping Information
Specification Value
Container Size 40 ft container
Shipping Weight 12–18 tons
Packaging Industrial export packing
Typical Machine Price Range
Machine Type Price Range
Standard Line $40,000 – $60,000
Automatic Line $60,000 – $85,000
High Speed Line $95,000+
Pricing depends on machine speed, automation level, and tooling configuration.
Applications
Industry Use
Industrial Roofing Warehouses and factories
Commercial Buildings Logistics and retail buildings
Agricultural Buildings Farm buildings and storage facilities
Wall Cladding Industrial and agricultural structures
Wide corrugated metal panels are widely manufactured across Europe, Africa, Asia, and South America for large roofing projects where wide sheet coverage improves installation efficiency.