1.5″ Form Deck roll forming machine USA

The 1.5" Form Deck Roll Forming Machine is a specialized piece of equipment designed for the efficient production of form deck panels used in commercial and industrial construction. This machine is built to handle 18 to 24 gauge steel and operates with high precision and reliability. The USA version of this roll forming machine is configured to meet American power and operational standards, ensuring compatibility with domestic industrial requirements.

The 1.5" form deck is widely used in flooring and roofing applications, providing structural support for concrete slabs. This machine is an essential investment for metal fabrication businesses, roofing companies, and construction firms specializing in steel decking solutions.

Machine Specifications

• Material Thickness: 18g - 24g
• Machine Weight: 20 tons
• Machine Footprint: 85 feet
• Main Power Supply: 480V, 3-phase, 60Hz
• Motor Power: 32 HP
• Drive System: Chain drive / Gearbox
• Number of Roll Forming Stations: 28
• Cutting Type: Hydraulic shear
• Safety Features: Optional safety covers, E-stops

Machine Description

The 1.5" Form Deck Roll Forming Machine is engineered for heavy-duty production environments in the USA. It is capable of producing high-strength form deck panels that serve as structural support for concrete slabs in buildings, bridges, and other commercial projects.

Design and Build Quality

• The machine is rugged and durable, with a solid steel frame to support high-speed and continuous operations.
• It features 28 forming stations, ensuring the precision shaping of steel coils into the desired profile.
• The hydraulic shear cutting system provides clean and accurate cuts, reducing material waste.

Performance and Efficiency

• The 32 HP motor ensures sufficient power for seamless material forming.
• The chain drive or gearbox option allows manufacturers to choose the preferred transmission system based on their production requirements.
• With a heavy-duty 20-ton structure, the machine maintains stability during high-speed operation.

Safety Features

• Emergency Stop (E-Stops): Strategically placed for quick shutdown in case of emergencies.
• Optional Safety Covers: Designed to protect operators from moving components while ensuring ease of maintenance.

Applications of 1.5" Form Deck Panels

The form deck panels produced by this machine are widely used in steel and concrete composite construction. Applications include:

• Commercial Buildings: Used for flooring and roofing reinforcement.
• Industrial Structures: Provides support in warehouses, factories, and other industrial setups.
• Bridges & Highways: Enhances structural integrity in infrastructure projects.
• Parking Structures: Used for multi-story parking garages requiring reinforced floors.

Frequently Asked Questions (FAQs)

1. What is the production speed of this roll forming machine?

The production speed varies depending on material thickness but typically ranges between 30 to 50 feet per minute (FPM).

2. Can this machine handle different steel coil widths?

Yes, the machine can be adjusted to accommodate varying coil widths based on specific project requirements.

3. What are the power requirements for operation in the USA?

The machine is designed for the USA standard 480V, 3-phase, 60Hz power supply, ensuring seamless integration into industrial environments.

4. Is the hydraulic shear cutting system efficient?

Yes, the hydraulic shear provides clean and precise cuts, reducing burrs and improving overall panel quality.

5. Are safety features included with the machine?

Yes, the machine includes E-stops for emergency shutdown, and optional safety covers can be installed for added protection.

6. How long does it take to set up and install the machine?

Installation and setup typically take between 3 to 5 days, depending on the facility's infrastructure and operator training.

7. Can this machine be customized?

Yes, customization options are available for coil handling systems, additional safety enclosures, and automated stacking systems.

8. What is the lifespan of this roll forming machine?

With proper maintenance, this machine can last 15 to 20 years under normal operating conditions.

9. Does the machine require frequent maintenance?

Regular maintenance is recommended, including lubrication of moving parts, checking the hydraulic system, and inspecting safety features.

10. Where can I purchase spare parts for this machine?

Spare parts can be sourced directly from the manufacturer or authorized suppliers within the USA.

Conclusion

The 1.5" Form Deck Roll Forming Machine is an essential tool for metal fabricators, roofing professionals, and construction companies in the USA. With its robust construction, high efficiency, and precision performance, it ensures the seamless production of form deck panels for various industrial applications.

For businesses looking to invest in high-quality roll forming solutions, this machine offers the perfect balance of power, durability, and customization options. Contact a trusted supplier to learn more about pricing, lead times, and additional features available for your production needs.