3x3 drip edge roll forming machine USA

The 3x3 Drip Edge Roll Forming Machine is a specialized industrial machine designed to create precise 3-inch by 3-inch drip edge profiles used in roofing systems. Drip edges are essential components in roofing, preventing water damage and ensuring the longevity of structures by directing water away from roof edges and fascia boards. This machine is ideal for manufacturers in the USA looking to produce high-quality, consistent drip edge profiles efficiently.

Machine Description

The 3x3 Drip Edge Roll Forming Machine is engineered with precision to meet the specific needs of roofing product manufacturers. Its robust construction, high-speed production capabilities, and advanced automation make it a top choice for the US market.

• Design & Functionality: Built for durability and accuracy, the machine ensures minimal material waste and consistent profile quality.
• Materials Compatibility: Processes a wide range of materials, including galvanized steel, aluminum, and copper.
• Applications: Produces drip edges for residential, commercial, and industrial roofing systems.

Specifications

Here are the detailed technical specifications of the 3x3 Drip Edge Roll Forming Machine:

1. Roller Materials:
   • High-grade chromium steel rollers for durability and corrosion resistance.
   • Polished for smooth material flow and consistent output.
2. Frame Size:
   • Heavy-duty steel frame designed for stability during high-speed operations.
   • Frame dimensions: 4,500 mm (length) x 1,200 mm (width) x 1,500 mm (height).
3. Motors:
   • Main motor: 7.5 kW (10 HP), energy-efficient.
   • Hydraulic cutting motor: 5.5 kW (7.5 HP).
4. PLC Control System:
   • User-friendly touch-screen interface.
   • Compatible with remote PLC systems for automated adjustments and diagnostics.
5. Machine Speed:
   • Production speed: 30-40 meters per minute (100-130 feet per minute).
6. Hydraulic Cutting System:
   • Cutting blade made of Cr12MoV steel, heat-treated for longevity.
   • Hydraulic pressure: 12-16 MPa for precise cuts.
7. Material Gauge:
   • Processes materials with a thickness range of 0.4-0.8 mm (26-20 gauge).
8. Safety Features:
   • Safety guards and enclosures to protect operators.
   • Emergency stop buttons strategically placed.
9. Optional Features:
   • Automatic stacker.
   • Coil car tipper for easy material loading.
   • Uncoilers and recoilers with capacities up to 5 tons.
10. Power Supply:
    • Standard: 220V/380V, 3-phase, 50/60 Hz.

Question and Answer Section

Q1: What materials can the 3x3 Drip Edge Roll Forming Machine process?
A1: The machine is designed to work with galvanized steel, aluminum, copper, and other materials commonly used in roofing systems.

Q2: What is the production capacity of this machine?
A2: The machine can produce profiles at a speed of 30-40 meters per minute, making it ideal for high-volume production.

Q3: Is the machine compatible with standard power supply in the USA?
A3: Yes, it supports 220V/380V, 3-phase, 50/60 Hz, which is standard in the USA.

Q4: Can the machine be customized for other drip edge profiles?
A4: Yes, the rollers and cutting system can be tailored to produce different profile sizes or designs.

Q5: Does the machine come with a warranty?
A5: Most manufacturers provide a 1-year warranty covering parts and service, with extended warranties available.

Q6: What is the average setup and installation time?
A6: The machine can be set up and calibrated within 2-3 days by skilled technicians.

Q7: How often does the machine require maintenance?
A7: Routine maintenance should be performed monthly, with major inspections every six months to ensure optimal performance.

Conclusion

The 3x3 Drip Edge Roll Forming Machine is a reliable, efficient, and high-performing solution for drip edge production in the USA. With advanced automation, precision engineering, and customizable features, it meets the needs of modern roofing manufacturers, ensuring quality and efficiency in every profile produced.