Angle roll forming machine in Egypt

In Egypt, the construction and industrial sectors continue to grow, driven by increased demand for infrastructure and manufacturing projects. A well-suited angle roll forming machine can serve this market by delivering high-quality metal angles required for various construction and structural applications. This machine description covers the specific specifications, features, and considerations for a machine tailored to meet Egyptian industry needs.

1. Machine Specifications

• Profile Dimensions: For the Egyptian market, angle profiles in various sizes are highly valued. This machine can form angles with widths ranging from 25mm to 100mm, covering the most common angle sizes used in Egyptian construction. The thickness options from 1.5mm to 3mm ensure versatility, accommodating light to medium-duty applications such as framing, bracing, and support structures.
• Material Compatibility: Egyptian projects often demand durable materials. This machine is compatible with a range of metals, including galvanized steel, stainless steel, and mild steel, providing strong and corrosion-resistant profiles suitable for both indoor and outdoor applications.
• Roller Stations: The machine includes 8-15 roller stations, depending on the required profile complexity and precision. This flexibility allows it to produce both standard and customized angle profiles with high dimensional accuracy, essential for structural integrity in construction projects.
• Production Speed: With a production speed of approximately 10-15 meters per minute, this machine is ideal for small to medium-sized manufacturers looking to balance production volume with quality, especially in developing industrial regions.

2. Power Supply Compatibility

• Voltage Requirements: Egypt’s industrial power supply typically operates on a 380V, 3-phase, 50 Hz system. This machine is designed to match these specifications directly, saving customers the cost and inconvenience of additional transformers or power adjustments.
• Motor Power: The machine’s motor power ranges from 5.5 to 7.5 kW, depending on specific model and production demands. This provides sufficient power for high-precision forming of various metal thicknesses, ensuring stability and efficiency during continuous production cycles.

3. Control System and Automation

• PLC Control: The machine features a Programmable Logic Controller (PLC) for advanced automation, reducing the need for manual adjustments and making the setup process quicker and more accurate. This automation level improves production efficiency, allowing operators to handle complex profile changes seamlessly.
• User-Friendly Interface: The machine’s interface is designed with ease of use in mind, featuring a touch screen with an intuitive layout. Additionally, the option to include an Arabic language setting can further enhance usability, reducing training time and enabling quicker adaptation for local operators.

4. Machine Durability and Maintenance

• High-Quality Build: Constructed with a high-strength steel frame, this machine is built for durability and long-term performance. Anti-corrosion coatings on both the frame and rollers ensure that the machine withstands Egypt’s diverse climate conditions, from humid coastal areas to arid desert regions.
• Temperature Resistance: Given Egypt's warm climate, the machine is designed to perform consistently in high ambient temperatures. This feature reduces downtime and prevents overheating, even during extended operation hours, a vital advantage for meeting production deadlines in the construction sector.
• Maintenance Access: The machine design emphasizes easy access to critical parts for maintenance, ensuring that technicians can perform routine servicing or parts replacements quickly and with minimal disruption to production. This low-maintenance approach is cost-effective, ideal for businesses that require high uptime and reliability.

5. Additional Market-Specific Considerations

• Local After-Sales Support: Offering after-sales service and technical support within Egypt is crucial. This machine package includes access to local technician support and readily available spare parts, reducing downtime and enhancing the machine’s overall value to Egyptian businesses.
• Versatility and Customization: In addition to standard angle profiles, the machine can be adapted to produce customized angles as needed. This flexibility is valuable in the Egyptian market, where construction projects often require tailored solutions to meet specific structural or aesthetic requirements.

6. Applications and Use Cases in Egypt

This angle roll forming machine can serve a wide range of applications within Egypt, including:

• Construction Frameworks: Used in building frameworks, angle profiles provide essential support for structures. This machine’s production capability meets the demand for high-strength, corrosion-resistant angles in construction.
• Manufacturing and Machinery: Angle profiles are also commonly used in machinery manufacturing for bracing and support structures, ensuring stability in complex mechanical systems.
• Infrastructure Projects: With a growing emphasis on infrastructure development in Egypt, angle profiles produced by this machine are ideal for constructing road, rail, and energy projects, meeting the government’s push for infrastructure modernization.

Summary

This angle roll forming machine is designed to cater specifically to the Egyptian market by delivering a balance of durability, precision, and adaptability. With attention to the local power supply, climate conditions, and industry requirements, it is well-suited for various applications, from construction and manufacturing to infrastructure. Offering a comprehensive set of features, including advanced automation, efficient maintenance, and localized support, this machine provides Egyptian businesses with a valuable tool for boosting production quality and meeting the demands of an expanding industrial landscape.

4o