C purlin roll forming machine in Cameroon

A C Purlin Roll Forming Machine is a specialized equipment designed for the efficient production of C-shaped purlins used in steel construction projects. These C purlins serve as structural supports for walls and roofs in steel-framed buildings, offering high strength and durability. The machine is engineered to convert galvanized or high-strength steel coil into a continuous, uniform C-profile with precise dimensions. Equipped with advanced technology, a C purlin roll forming machine is known for its automation capabilities, high production speed, and quality finish, making it ideal for high-volume production needs.

Specifications

1. Roller Materials: High-grade alloy steel, typically heat-treated or coated for wear resistance, ensures long-lasting roller performance.
2. Profile Size Range: Adjustable sizes, allowing production of various C purlin dimensions (commonly width: 80-300 mm, height: 40-80 mm, thickness: 1.5-3.0 mm).
3. Frame Size: A robust steel frame that ensures stability during high-speed production.
4. Motor Power: Typically ranges from 15-30 kW, depending on the model and production speed requirements.
5. Control System: PLC (Programmable Logic Controller) with a user-friendly HMI (Human-Machine Interface) for easy operation and customization.
6. Punching & Notching: Equipped with hydraulic punching or notching stations for creating holes or slots in the purlin as per design requirements.
7. Cutting System: Hydraulic cutting system ensures accurate cuts at high speeds, supporting both pre-cut and post-cut operations.
8. Machine Speed: Production speed ranges between 15-30 meters per minute, depending on the material thickness and other customizations.
9. Safety Features: Safety guards and emergency stop buttons for safe operation.
10. Power Supply: Typically 380V, 3-phase, 50Hz (adjustable to regional power requirements).
11. Optional Add-Ons: Stackers, coil handling systems, automated uncoilers, remote PLC systems, and leveling systems.

Advantages of a C Purlin Roll Forming Machine

• High Efficiency: Automated processes reduce labor and time, increasing productivity.
• Flexibility: Adjustable profiles to produce different C purlin sizes and specifications.
• Consistency and Precision: Delivers high-quality, uniform C purlins.
• Durability: High-quality rollers and frame materials ensure longevity.
• Cost-Effectiveness: Reduces material waste and energy consumption with efficient operations.

Question & Answer

Q1: What materials can be used with the C purlin roll forming machine?
A1: The machine can process a variety of materials, typically galvanized steel, mild steel, and high-strength steel. Material thickness can range from 1.5 mm to 3.0 mm, depending on the machine’s capabilities.

Q2: How adjustable is the C purlin roll forming machine? Can it produce different sizes?
A2: Yes, the machine is highly adjustable. Most models allow for quick changes to produce different sizes and thicknesses of C purlins by adjusting the roller settings. This flexibility is ideal for producing customized profiles.

Q3: What are the main maintenance requirements?
A3: Regular maintenance includes lubrication of rollers, checking and tightening screws and bolts, ensuring hydraulic and electrical systems are functioning, and inspecting cutting blades. Scheduled maintenance improves machine longevity and performance.

Q4: How does the hydraulic cutting system benefit production?
A4: The hydraulic cutting system provides accurate cuts with minimal burrs, ensuring clean, professional finishes on each purlin. It also enables high-speed operation, which boosts productivity without sacrificing quality.

Q5: What safety features does a C purlin roll forming machine typically have?
A5: Most machines come with safety guards, emergency stop buttons, and overload protection. These features prevent accidents and ensure safe operation during high-speed production.

Q6: Can this machine integrate with other systems, like stackers or remote controls?
A6: Yes, many C purlin roll forming machines are designed for compatibility with additional systems such as stackers, automated uncoilers, and remote PLC control systems, which can further streamline production and handling.

Q7: What is the average lifespan of a C purlin roll forming machine?
A7: With regular maintenance, a C purlin roll forming machine can last anywhere from 10 to 15 years, depending on usage and operating conditions.

Q8: Is training required to operate the machine?
A8: Basic training is recommended for operators to understand machine settings, safety protocols, and maintenance requirements. Many suppliers offer on-site training as part of the purchase package.

Q9: What is the ideal production speed for high-quality output?
A9: Although the machine can reach speeds up to 30 meters per minute, the ideal speed varies depending on the material thickness. Lower speeds may be better for thicker materials to maintain precision and reduce wear on the machine.