Door panel roll forming machine Ecuador

The Door Panel Roll Forming Machine is a specialized equipment designed for producing high-quality door panels used in various industries, including residential, commercial, and industrial applications. This machine automates the process of forming, cutting, and finishing metal door panels with precision and efficiency, making it an ideal choice for manufacturers in Ecuador seeking to improve production capabilities.

Equipped with state-of-the-art technology, the machine can handle a variety of materials, such as galvanized steel, aluminum, and stainless steel, to create durable and visually appealing door panels. Its compact design ensures easy installation and operation, while its robust construction guarantees long-term performance in demanding production environments.

Specifications

• Roller Material: High-grade GCr15 steel with chrome plating for durability and smooth performance.
• Frame Structure: Heavy-duty steel frame with reinforced welding to ensure machine stability during operation.
• Punching System: Hydraulic or servo-driven punching system for precise hole placements and custom designs.
• Cutting Mechanism: Hydraulic cutting system with hardened steel blades for clean and accurate cuts.
• Motor Power: 7.5 kW main motor (adjustable based on production requirements).
• PLC System: Advanced PLC control system with touch screen for easy operation and customizable production parameters.
• Machine Speed: Up to 15-20 meters per minute (depending on the material and design complexity).
• Material Thickness: 0.4 mm to 1.2 mm.
• Profile Width: Customizable based on the door panel dimensions.
• Safety Features: Enclosed safety guards, emergency stop buttons, and overload protection.
• Extras:
  • Uncoilers and Recoilers: For efficient material handling.
  • Stackers: Automated stacking system for organized output.
  • Remote PLC Control: Enables remote monitoring and adjustments.
  • Optional Pre-punching Units: For additional design flexibility.

Key Features

1. High Precision: Ensures uniform panel dimensions and accurate cuts.
2. Durability: Designed to handle long production cycles with minimal wear.
3. Versatility: Can produce various door panel profiles to meet local market demands.
4. Ease of Use: User-friendly interface for operators of all skill levels.
5. Energy Efficiency: Optimized motors and systems reduce energy consumption.

Common Applications in Ecuador

• Residential Doors: Standard and decorative door panels for homes.
• Commercial Doors: Robust panels for shops, offices, and public buildings.
• Industrial Doors: Heavy-duty panels for factories and warehouses.

Question and Answer Section

Q1: What materials can the Door Panel Roll Forming Machine process?
A1: The machine can handle galvanized steel, aluminum, stainless steel, and other metal sheets commonly used for door panels in Ecuador.

Q2: Is the machine customizable for unique door designs?
A2: Yes, the machine can be configured with custom rollers and punching systems to produce unique designs tailored to customer requirements.

Q3: How does the machine ensure consistent quality?
A3: The PLC control system allows for precise adjustments and ensures uniformity in every door panel produced.

Q4: What are the power supply requirements?
A4: The machine typically requires a 380V, 50Hz, three-phase power supply, but it can be customized to match Ecuador’s local power standards.

Q5: How long does it take to install the machine?
A5: Installation usually takes 2-3 days with a trained technician, depending on the site setup.

Q6: What maintenance does the machine require?
A6: Regular lubrication of rollers, inspection of the hydraulic system, and calibration of the PLC controls are recommended for optimal performance.

Q7: Can the machine produce panels for export purposes?
A7: Absolutely. The high precision and quality output of the machine make it suitable for manufacturing panels that meet international standards.

Q8: How does the machine cater to the Ecuadorian market?
A8: By allowing manufacturers to create customized door panel profiles that meet local demand for aesthetics, security, and functionality.