Drip edge trim roll forming machine

A Drip Edge Trim Roll Forming Machine is designed to produce precision-formed drip edge trims used primarily in roofing and construction industries. These trims are essential for protecting roof edges from water infiltration and ensuring proper drainage. The machine is engineered for high efficiency, durability, and precision, making it an essential tool for manufacturers serving the construction industry.

This roll forming machine is equipped with advanced automation and precision cutting features. It is built with durable materials to handle heavy-duty production cycles, ensuring consistent product quality. The machine operates with high-speed rollers, hydraulic cutting, and a programmable logic controller (PLC) system for seamless and accurate production.

Specifications

1. Roller Materials:
   • Hardened steel (GCr15) with chrome plating for extended durability.
   • Adjustable rollers for handling different materials and profiles.
2. Frame Size:
   • Heavy-duty steel structure for stability and vibration resistance during operation.
   • Frame thickness: 18–25 mm, ensuring robust support for high-speed production.
3. Motors:
   • Servo motor for precise feeding and profiling.
   • Hydraulic motor for the cutting system, ensuring clean and burr-free edges.
4. PLC System:
   • User-friendly interface with touchscreen control.
   • Supports pre-programmed lengths and profiles for automated operation.
5. Machine Speed:
   • Production speed: 15–30 m/min (variable depending on material and profile).
6. Safety Features:
   • Safety enclosures and guards to prevent accidents.
   • Emergency stop buttons at multiple points for operator safety.
7. Cutting System:
   • Hydraulic cutting with high precision.
   • Heat-treated blades for clean and accurate cuts.
8. Profile Specifications:
   • Materials: Galvanized steel, aluminum, copper, or coated steel.
   • Thickness: 0.3–0.8 mm.
   • Profile widths: Customizable based on client requirements.
9. Optional Extras:
   • Uncoilers and Recoilers: Automated handling of material coils for smooth feeding.
   • Stackers: Automatic stacking system for finished profiles.
   • Remote PLC Systems: Enables remote operation and monitoring.
   • Coil Car Tippers: For easier coil loading and alignment.
10. Power Supply:

• Compatible with U.S. power standards (220V/60Hz or 480V/60Hz, 3-phase).

Applications

• Roofing and siding industries.
• Residential and commercial construction.
• Water drainage systems and edge protection.

Setup and Installation

The Drip Edge Trim Roll Forming Machine requires minimal setup time and comes with a detailed installation guide. The installation process includes leveling the machine, connecting the power supply, and configuring the PLC system with pre-set parameters for the required profile. Manufacturers provide on-site technician support for initial setup and training.

Maintenance

• Regular lubrication of rollers and moving parts.
• Periodic inspection of the hydraulic system for leaks.
• Cleaning the cutting blades to maintain precision.
• Software updates for the PLC system as recommended by the manufacturer.

Question and Answer Section

Q1: What materials can this machine handle?
A: The Drip Edge Trim Roll Forming Machine is capable of processing galvanized steel, aluminum, copper, and coated steel with a thickness range of 0.3–0.8 mm.

Q2: How long does it take to switch profiles?
A: Profile changeovers typically take 30–60 minutes, depending on the complexity of the profile and machine configuration.

Q3: Is it compatible with U.S. power standards?
A: Yes, the machine is designed to work with 220V/60Hz or 480V/60Hz, 3-phase power systems.

Q4: What is the production speed?
A: The machine can produce profiles at a speed of 15–30 m/min, depending on the material and profile specifications.

Q5: Are there any safety features?
A: Yes, the machine includes safety enclosures, emergency stop buttons, and operational guidelines to ensure safe use.

Q6: Can the machine be operated remotely?
A: With the optional remote PLC system, operators can monitor and control the machine remotely for added convenience.

Q7: What is the warranty period?
A: Most manufacturers offer a 1–2 year warranty covering parts and service for the machine.

Q8: How does the machine handle material coils?
A: Optional uncoilers and recoilers automate the handling of material coils for seamless feeding and alignment.

This Drip Edge Trim Roll Forming Machine provides a robust solution for manufacturers in the roofing and construction industries, delivering high-quality, precision-formed products with ease and efficiency.