Purlin roll forming machine in Canada

Purlin roll forming machines are essential for manufacturing purlins, structural components used extensively in the construction industry, particularly in roofing and wall framing. These machines create high-strength purlins from steel or other metals, offering precision and efficiency for both large-scale industrial projects and smaller construction needs. In Canada, with its diverse construction demands, purlin roll forming machines are widely used in commercial, industrial, and residential projects, making them indispensable for steel building construction.

Machine Description

A purlin roll forming machine is designed to produce C, Z, U, or L-shaped purlins in various sizes and thicknesses. These machines offer adjustable settings to allow for seamless transitions between different profiles, reducing downtime and increasing productivity. The machines use a continuous rolling process, ensuring a uniform and accurate finish. They are suitable for both galvanized and coated steel, adhering to Canada’s stringent quality and safety standards.

Specifications

1. Materials

• Material Type: Galvanized steel, hot-rolled steel, cold-rolled steel, aluminum (optional).
• Material Thickness: 1.5 mm to 4.0 mm (customizable based on needs).
• Material Width: 100 mm to 300 mm (adjustable).
• Material Yield Strength: 235 MPa to 550 MPa.

2. Machine Configuration

• Forming Stations: 14–20 (based on profile complexity).
• Roller Material: High-grade GCr15 steel, quenched and polished.
• Frame Structure: Welded steel frame for durability and stability.
• Motor Power: 15–22 kW (main motor).
• Hydraulic Cutting Power: 5–7.5 kW.

3. Profile Adjustability

• Profile Type: C, Z, U (interchangeable).
• Profile Size:
  • C Purlin: 80–300 mm web size.
  • Z Purlin: 120–300 mm web size.
  • Adjustable height and width settings for flexibility.

4. Automation

• Control System: PLC with touch-screen interface (optional remote operation).
• Cutting Mechanism: Hydraulic cutting system with servo control for precision.
• Punching System: Hydraulic punching unit with pre-configured holes.

5. Performance

• Machine Speed: 10–25 m/min (with punching).
• Production Accuracy: ±0.5 mm.
• Noise Level: ≤75 dB.

6. Optional Features

• Automatic stacking systems.
• Remote diagnostics and control.
• Leveling systems.
• Uncoiler (manual or hydraulic, up to 10 tons).

Applications in Canada

• Commercial Construction: Warehouses, shopping centers, and office buildings.
• Industrial Structures: Factories, workshops, and agricultural facilities.
• Residential Housing: Framing for walls and roofs in steel-framed homes.

Setup and Installation

Setting up a purlin roll forming machine in Canada involves several steps:

1. Site Preparation: Ensure sufficient space for the machine and raw material handling.
2. Power Requirements: Typically 380V, 50Hz, 3-phase. Confirm local compliance standards.
3. Calibration: Use the PLC system to configure the required profile settings.
4. Test Run: Conduct trial runs to ensure output meets specifications.

Maintenance Requirements

• Regular lubrication of rollers and moving parts.
• Periodic inspection of hydraulic and electrical systems.
• Calibration of profile settings to maintain accuracy.
• Cleaning of rollers to avoid material buildup.

FAQs: Purlin Roll Forming Machines in Canada

1. What are the benefits of using a purlin roll forming machine?
Purlin roll forming machines offer high efficiency, consistent quality, and flexibility to produce various profiles, making them cost-effective for construction projects in Canada.

2. Can the machine produce both C and Z purlins?
Yes, most machines are designed to interchange between C and Z purlins with minimal adjustments.

3. What materials are commonly used for purlins in Canada?
Galvanized steel is the most popular due to its corrosion resistance, especially for Canada’s diverse climate conditions.

4. How long does it take to install and set up the machine?
The setup process typically takes 2–3 days, depending on the machine's complexity and site preparation.

5. Is it possible to integrate additional automation features?
Yes, optional automation features like stackers, remote PLC controls, and automated uncoilers can be integrated for enhanced productivity.

6. What is the approximate cost of a purlin roll forming machine in Canada?
Prices can range from CAD 50,000 to CAD 150,000, depending on specifications and additional features.

7. Are these machines compatible with Canada’s power supply standards?
Yes, machines can be customized to meet Canada’s standard 380V/3-phase/50Hz power supply.

8. How do I ensure compliance with Canadian safety standards?
Choose a machine that meets CSA (Canadian Standards Association) certification and work with a reputable supplier.

Purlin roll forming machines are an invaluable investment for construction and manufacturing businesses in Canada, offering flexibility, precision, and high output. By understanding their specifications, applications, and maintenance, buyers can make informed decisions and maximize the machine’s utility.