Steel door frame roll forming machine in Cambodia

A Steel Door Frame Roll Forming Machine is a specialized industrial equipment used to manufacture steel door frames through a roll forming process. These machines transform flat steel sheets into precise door frame profiles by passing them through a series of rollers. The resulting frames are durable, consistent, and suitable for various applications in residential, commercial, and industrial buildings.

This machine is ideal for companies looking to produce door frames in large volumes with consistent quality, reduced waste, and minimal manual labor. The automation and precision offered by a Steel Door Frame Roll Forming Machine make it a valuable asset in the steel construction and fabrication industries.

Machine Specifications

1. Roller Materials:

• Made from high-quality chromium steel, ensuring durability and long lifespan.
• Hardened to resist wear and tear due to continuous metal bending.

2. Punching and Notching System:

• Servo-driven punching unit for accurate hole placement.
• Hydraulic or pneumatic notching systems are available, based on customer preference.
• Customizable punch and notch patterns for various door frame designs.

3. Servo Motors:

• Equipped with high-performance servo motors for precision control of feed and speed.
• Ensures accurate positioning and smooth operation throughout the roll forming process.

4. Hydraulic Cutting System:

• Hydraulic cutting system for clean and precise cuts.
• Automated to cut door frames to the desired lengths without stopping the roll forming line.

5. Frame Size:

• Designed to handle a variety of frame widths and depths, often adjustable to accommodate different door sizes.
• Flexible frame options are available, catering to various door thicknesses and designs.

6. Motors and Power System:

• Main motor power typically ranges from 7.5 kW to 15 kW, depending on production capacity.
• Compatible with different power supply standards (customizable for different countries).

7. PLC System:

• Controlled by a PLC (Programmable Logic Controller) system for user-friendly operation.
• Allows customization of parameters like speed, length, and punching configurations.
• Touchscreen interface for real-time monitoring and adjustments.

8. Machine Speed:

• Operating speed ranges from 15 to 30 meters per minute, depending on material thickness and profile complexity.
• High-speed options are available for faster production needs.

9. Safety Guards and Enclosures:

• Equipped with safety guards to protect operators from moving parts.
• Enclosures around the machine ensure a safer operating environment, minimizing the risk of accidents.

Machine Description

The Steel Door Frame Roll Forming Machine is a robust, automated system designed to produce steel door frames with high accuracy and consistency. Starting with a flat sheet or coil of steel, the material passes through a series of rollers, each of which shapes the metal gradually until it takes the final door frame profile. The process includes various steps like leveling, punching, forming, and cutting, all controlled through an advanced PLC system.

This machine is capable of producing different types of door frame profiles, such as single and double rebate door frames, by adjusting the rollers and punching patterns. Manufacturers can customize the punching configurations, frame dimensions, and materials to meet specific project requirements, making the machine highly versatile. Its efficient design minimizes material waste and enhances production speed, making it ideal for high-demand environments.

The machine’s user-friendly control system allows operators to set up and monitor the production process easily, ensuring consistent quality with minimal downtime. Maintenance requirements are straightforward, thanks to high-quality materials used in the rollers and frame.

Question and Answer Section

Q1: What types of door frames can this machine produce?

• The Steel Door Frame Roll Forming Machine can produce various door frame profiles, including single rebate, double rebate, and custom profiles based on customer requirements. It can be adjusted to accommodate different frame dimensions, allowing versatility in production.

Q2: How does the punching and notching system work?

• The punching and notching system is servo-driven, providing precise control over the position and shape of each punched or notched section. It’s fully programmable, enabling the production of frames with different hole and notch patterns based on project specifications.

Q3: Is this machine compatible with different power supplies?

• Yes, the machine can be customized to work with different power supplies, making it suitable for international markets. The power requirements are typically discussed during the purchase phase to ensure compatibility with the buyer’s local standards.

Q4: What safety features are included in the machine?

• The machine includes safety guards around moving parts and has enclosed sections to protect operators. These safety features are designed to prevent accidental contact with rollers and other moving components, ensuring a safe working environment.

Q5: Can the machine’s speed be adjusted?

• Yes, the production speed can be adjusted to meet specific needs. The machine generally operates between 15 and 30 meters per minute, and the speed can be modified through the PLC system for greater control over the production rate.

Q6: What materials are compatible with this machine?

• This roll forming machine is primarily designed to work with various types of steel, including galvanized and stainless steel, in different thicknesses. The machine’s rollers are adaptable to handle different material gauges without compromising profile accuracy.

Q7: How easy is it to operate the machine?

• The machine is designed for user-friendly operation, featuring a touchscreen interface controlled by a PLC system. Operators can adjust parameters such as speed, punching patterns, and cut lengths through the interface, making it easy to set up and monitor the production process.

Q8: What are the maintenance requirements for this machine?

• Regular maintenance includes checking the rollers for wear, lubricating moving parts, and ensuring that the PLC system is updated. With proper maintenance, the machine’s lifespan can be extended significantly, offering reliable performance over time.

Q9: What additional options are available with this machine?

• Optional extras include automated stackers, remote PLC systems, coil handling systems, and custom punching configurations. These options allow manufacturers to customize the machine according to their specific production needs and facility layout.

Q10: Can this machine be used for other profiles besides door frames?

• While it’s designed primarily for door frames, the machine can be modified to produce other similar profiles with some adjustments to the rollers and punching configurations. However, it’s best suited for projects that require consistent door frame profiles.