Most Popular Roll Forming Machines in Turkey

Turkey is a thriving hub for the metal fabrication and roll forming industry. The demand for high-quality roll forming machines continues to grow across various sectors, including construction, automotive, and manufacturing. Roll forming machines play a vital role in producing precision metal profiles for applications such as roofing, cladding, purlins, and structural components. This guide explores the most popular roll forming machines in Turkey, highlighting their types, specifications, applications, and industries that use them. We will also cover typical maintenance, troubleshooting, and the benefits of these machines. Additionally, we will explain how Machine Matcher can help buyers find the best machine to suit their profile requirements.

1. Types of Roll Forming Machines Popular in Turkey

a) Roofing Sheet Roll Forming Machines

Specifications:

• Roller Material: High-grade chrome-plated steel (GCr15)

• Frame: 300–450 mm H-beam with solid frame design

• Motor Power: 5–15 kW, depending on machine capacity

• Speed: 10–15 meters per minute

• Cutting System: Hydraulic cutting with pre-cut or post-cut options

• Control System: PLC with touch-screen operation

• Profiles: Corrugated, trapezoidal, standing seam, and ribbed sheets

Applications:

• Residential, commercial, and industrial roofing

• Cladding systems for warehouses and factories

• Agricultural structures

Industries:

• Construction

• Real estate development

• Infrastructure projects

Main Cities/Areas of Use:

• Istanbul, Ankara, Izmir, Bursa, and Konya

b) Purlin Roll Forming Machines

Specifications:

• Roller Material: GCr15 with heat treatment for extended durability

• Frame: Heavy-duty steel with 16–18 stations for forming

• Motor Power: 7.5–20 kW

• Speed: 12–18 meters per minute

• Cutting System: Hydraulic or flying cut-off

• Control System: PLC system for automated operation

• Profiles: C, Z, and U-shaped purlins

Applications:

• Structural frameworks for buildings

• Roof and wall supports

• Solar panel mounting structures

Industries:

• Construction

• Renewable energy

• Industrial infrastructure

Main Cities/Areas of Use:

• Istanbul, Bursa, Adana, Kayseri, and Gaziantep

c) Highway Guardrail Roll Forming Machines

Specifications:

• Roller Material: D2 steel with hard chrome coating

• Frame: Welded steel frame with high tensile strength

• Motor Power: 15–25 kW

• Speed: 8–12 meters per minute

• Cutting System: Hydraulic punching and cutting

• Control System: PLC system with HMI

• Profiles: W-beam, Thrie-beam, and corrugated guardrails

Applications:

• Highway and road safety barriers

• Industrial fencing and boundary protection

Industries:

• Government infrastructure

• Transportation safety

• Industrial and security projects

Main Cities/Areas of Use:

• Istanbul, Ankara, Izmir, Antalya, and Mersin

d) Deck Roll Forming Machines

Specifications:

• Roller Material: GCr15 steel with precision finishing

• Frame: Heavy-duty welded frame with 20+ forming stations

• Motor Power: 15–30 kW

• Speed: 10–20 meters per minute

• Cutting System: Hydraulic shear for precise cutting

• Control System: PLC automation for precise profile control

• Profiles: Floor and roof decking profiles

Applications:

• Composite floor systems

• Industrial warehouse flooring

• Bridge and commercial building decking

Industries:

• Construction

• Industrial manufacturing

• Infrastructure projects

Main Cities/Areas of Use:

• Istanbul, Ankara, Izmir, Bursa, and Konya

2. Typical Maintenance Requirements

Daily Maintenance:

• Lubricate moving parts to reduce wear and tear.

• Clean machine rollers and forming stations to prevent debris buildup.

Weekly Maintenance:

• Check alignment of rollers and stations.

• Inspect hydraulic systems for leaks.

Monthly Maintenance:

• Inspect control panel and PLC connections.

• Tighten bolts and other mechanical components.

Annual Maintenance:

• Conduct a full system inspection.

• Replace worn-out rollers and cutting blades.

3. Troubleshooting Common Issues

• Profile Misalignment: Check roller alignment and station calibration.

• Inconsistent Cutting: Inspect hydraulic cutting system and replace worn-out blades.

• PLC System Errors: Reboot and recalibrate the system for precise operation.

• Material Jamming: Clean rollers and lubricate feeding guides to prevent obstruction.

4. Price Range for Roll Forming Machines Internationally

• Basic Roofing Roll Forming Machines: $20,000 – $50,000

• Purlin Roll Forming Machines: $30,000 – $100,000

• Guardrail Roll Forming Machines: $80,000 – $150,000

• Deck Roll Forming Machines: $50,000 – $120,000

5. Main Manufacturers of Roll Forming Machines in Turkey

• BMS Metal Profil & Makina Sanayi – Specializing in roofing and purlin roll forming machines.

• ERMAKSAN – A leading supplier of metal fabrication and roll forming systems.

• Maksan Metal Forming – Known for producing advanced guardrail and deck roll forming systems.

• Dener Makina – Manufactures a wide range of roll forming machines for structural applications.

6. Setup and Operation of Roll Forming Machines

Setup Process:

• Ensure a stable foundation for machine installation.

• Align rollers and stations according to profile requirements.

• Connect the PLC control system and calibrate the settings.

Operation Process:

1. Load the steel coil into the uncoiler.

2. Feed the coil through the roller stations.

3. Monitor the PLC system to ensure proper forming.

4. Activate the cutting system to produce finished profiles.

7. Benefits of Roll Forming Machines

• High Production Speed: Consistent and fast production of metal profiles.

• Precision and Accuracy: Produces uniform profiles with minimal waste.

• Cost Efficiency: Lower operational costs and high return on investment.

• Flexibility in Profile Design: Allows for various profile customizations.

8. Limitations of Roll Forming Machines

• Initial Investment Cost: High upfront costs for advanced machines.

• Profile Restrictions: Machines designed for specific profiles may not accommodate variations.

• Maintenance Requirements: Regular maintenance is necessary for optimal performance.

9. Installation and Commissioning of Roll Forming Machines

• Foundation Preparation: Ensure a solid, level surface for the machine.

• Electrical and Hydraulic Connection: Properly connect power supply and hydraulic systems.

• Calibration and Testing: Verify profile dimensions and PLC settings.

• Training and Hand-Over: Provide operator training for machine handling.

10. Design Standards for Roll Forming Machines

• ISO 9001: Quality management systems certification.

• CE Marking: Compliance with European safety regulations.

• ANSI Standards: Conformance to American safety and operational standards.

• DIN Standards: German industrial standards for machine quality and durability.

How Machine Matcher Can Help with Inspection and Buying

Machine Matcher specializes in helping buyers identify and purchase the right roll forming machines to meet their profile requirements. We offer:

• Comprehensive Machine Inspection: Our experts inspect and assess machines before purchase.

• Profile Matching Expertise: We match machines to the exact specifications and profiles required by the buyer.

• Global Vendor Network: Our wide network of trusted manufacturers ensures the best quality and pricing.

• Custom Machine Recommendations: Based on the buyer’s industry and application, we recommend the most suitable machine.

• Technical Support and After-Sales Service: Assistance with installation, commissioning, and maintenance.

Contact Machine Matcher

Speak to one of our roll forming machine experts today:

• UK: +44 20 335 56554

• USA: +1 407 559 7948

• Europe: +32 460 24 13 95

• WhatsApp: +44 20 335 56554

• Email: hello@machinematcher.com