Dallan Machine Types & Capabilities: Roll Forming, Punching, Laser & Coil Processing Systems
Dallan S.p.A – Machine Types & Capabilities
Overview
Dallan S.p.A offers one of the most advanced and diverse machine portfolios in the roll forming industry, combining
Roll forming
Punching
Laser cutting
Automation
Their systems are designed around a “coil-to-finished-product” philosophy, meaning a single production line can handle
Feeding
Processing
Forming
Cutting
Packaging
This makes Dallan a full production system manufacturer, not just a roll forming machine supplier.
1. Roll Forming Machines
Precision Roll Formers
Dallan manufactures a wide range of roll forming machines specifically designed for
Thin gauge materials (0.15 mm to 5 mm)
High-precision profiles
Aesthetic and architectural products
Capabilities include
Simple entry-level roll forming lines
High-speed automated production systems
Complex profile forming with tight tolerances
Application-Specific Roll Forming Systems
Dallan machines are tailored for multiple industries and applications
Drywall stud and track systems
Suspended ceiling (T-bar) profiles
Roller shutter and door profiles
HVAC and ventilation components
Solar mounting structures
Shelving and racking systems
Electrical cabinet profiles
Facade and cladding panels
These systems are designed for
High production efficiency
Flexibility across multiple profile types
Consistent product quality
Fully Integrated Roll Forming Lines
Unlike traditional roll formers, Dallan systems often include
Decoilers and feeders
Punching units
Roll forming stations
Cutting systems
Bending and finishing
Automatic packaging
This creates a complete production line rather than a standalone machine
2. “Coil-to” Automated Systems
Dallan is known for its proprietary “Coil-to” technologies, which are among the most advanced in the industry
Coil to Window
Fully automated production of rolling shutters and blinds
Coil to Pack
High-speed drywall profile production with automatic packaging
Coil to Box
Metal ceiling systems with integrated packing and quality control
Key Capabilities
Production speeds up to 120–240 m/min
Automatic product handling and packaging
Minimal manual intervention
Reduced labor costs and waste
These systems are designed to
Maximize efficiency
Reduce production costs
Automate entire manufacturing processes
3. Coil-Fed Punching Systems (Dalcos)
Dallan’s Dalcos division produces advanced punching machines
Capabilities include
High-speed coil-fed punching
CNC-controlled operations
In-line integration with roll forming
Key features
Continuous processing from coil
No loading/unloading downtime
High material utilization
These systems are ideal for
Perforated profiles
Complex punched components
High-volume production
4. Laser Cutting Systems (Dalcos)
Dallan also offers coil-fed laser cutting machines, a major innovation in the industry
Capabilities include
Fiber laser cutting from coil
Vision-based positioning systems
High-precision cutting (±0.1 mm tolerance)
Key features
Processing long parts (up to 12 meters)
Integrated camera systems for accuracy
Flexible production strategies
These systems combine
Precision of laser cutting
Efficiency of coil processing
5. Hybrid Production Systems
One of Dallan’s biggest strengths is combining multiple technologies into a single line
Typical hybrid system includes
Punching + roll forming
Laser cutting + roll forming
Punching + bending + packaging
This allows manufacturers to
Produce finished parts in one continuous process
Eliminate secondary operations
Reduce production time
6. Automation & Software
Dallan integrates advanced automation into all systems
Key features
In-house control software (Dallan Touch)
Full production line control
Automation of feeding, forming, and packaging
Capabilities include
Real-time monitoring
Production optimization
Easy operator interface
These systems are designed for
Industry 4.0 environments
Smart factories
High-efficiency production
7. Material & Processing Capabilities
Dallan machines are optimized for
Thin sheet metal
Pre-painted materials
Delicate and aesthetic surfaces
Material types
Steel
Aluminum
Coated metals
Their technology ensures
No surface damage
High-quality finish
Precision forming
8. Production Performance Capabilities
Dallan systems are built for high-performance manufacturing
Production speeds up to 240 m/min
Continuous coil processing
Minimal downtime between jobs
Their systems are ideal for
Mass production
High-efficiency factories
Automated manufacturing environments
Machine Matcher Insight
From a Machine Matcher perspective, Dallan offers
One of the most advanced machine portfolios in the roll forming industry
Key strengths
Fully automated “coil-to-product” systems
Integration of multiple technologies in one line
Specialization in thin and pre-painted materials
High-speed production capability
Best suited for
Large-scale manufacturers
Automated production facilities
Companies producing high-volume, precision profiles
Considerations
Higher capital investment
Complex systems requiring skilled operators
Best suited for continuous production environments
Conclusion
Dallan’s machine types and capabilities extend far beyond traditional roll forming, covering
Roll forming systems
Punching machines
Laser cutting systems
Fully automated production lines
Their ability to combine these technologies into integrated, high-speed production systems makes them a
Market leader in advanced roll forming and coil processing
For manufacturers looking to
Automate production
Increase efficiency
Produce high-quality thin sheet metal products
Dallan provides a cutting-edge, fully integrated manufacturing solution.