What Is Included in a Standard Roll Forming Machine Package?

Learn about what is included in a standard roll forming machine package? in roll forming machines. Roll Forming Guide guide covering technical details

A standard roll forming machine package typically includes the core equipment required to:

Feed coil
Form the profile
Cut to length
Control the system

However, what is considered “standard” varies between manufacturers. Some suppliers include only the forming section, while others provide a full production line.

Understanding exactly what is included — and what is optional — prevents unexpected costs.

This guide explains what is normally included in a standard package and what is usually optional.

1. Decoiler (Uncoiler)

The decoiler is almost always included in a standard package.

Typical Specifications:

3–5 ton manual or hydraulic decoiler (roofing lines)
5–10 ton hydraulic decoiler (structural lines)
Coil inner diameter compatibility (commonly 508mm)
Mechanical or hydraulic expansion

The decoiler supports and rotates the steel coil before forming begins.

Some suppliers include a manual decoiler as standard and charge extra for hydraulic versions.

2. Infeed & Entry Guide System

Standard packages usually include:

Entry guide rollers
Adjustable side guides
Basic strip alignment system

This ensures the strip enters the first forming station correctly.

Advanced entry systems (servo feeders or automatic alignment) are often optional.

3. Roll Forming Section (Main Machine Body)

This is the core of the system.

Standard forming section includes:

Machine base frame
Roll forming stands (typically 10–24 depending on profile)
Shafts
Roll tooling set (for one profile)
Drive system (chain, gearbox, or gear-driven)
Main motor

The number of stands depends on profile complexity.

Tooling for one specific profile is normally included — additional profiles are extra.

4. Cutting System

Most standard packages include a cut-to-length system.

Common types:

Hydraulic Stop Cut

Machine stops before cutting
Lower cost
Suitable for moderate speed

Flying Shear (Often Optional Upgrade)

Cuts while material continues moving
Higher speed
More expensive

Shear blades for one profile are usually included.

5. Electrical Control System

Standard packages include a basic control system.

Typically includes:

PLC (Programmable Logic Controller)
Touchscreen HMI
Encoder for length measurement
Control cabinet
Emergency stop circuit

Manual systems may include simpler control panels.

Higher-end automation (servo punching, auto stacking, remote monitoring) is usually optional.

6. Hydraulic System

If the machine includes:

Hydraulic cutting
Punching
Decoiler expansion

Then a hydraulic station is included.

Standard hydraulic package typically includes:

Hydraulic pump
Oil tank
Valves
Pressure control system

Oil may or may not be included depending on supplier.

7. Basic Safety Guards

Most modern machines include:

Emergency stop buttons
Basic safety covers
Guarding around moving components

Advanced safety systems (light curtains, interlocked guards) may be optional upgrades.

8. Spare Parts Kit (Basic)

Some suppliers include a starter spare parts kit.

This may include:

Basic seals
Spare bolts
Minor electrical components
Tool adjustment tools

However, many suppliers charge extra for spare parts kits.

Always confirm.

9. Documentation Package

A standard machine package should include:

Electrical schematics
Hydraulic diagrams
Operation manual
Maintenance guide
Spare parts list

Clear documentation is essential for installation and servicing.

10. What Is Usually NOT Included

Many buyers assume the following are included — but they often are not:

❌ Coil car
❌ Automatic stacker
❌ Run-out table extension
❌ Air compressor
❌ Installation service
❌ Shipping & freight
❌ Foundation work
❌ Electrical installation
❌ Extended warranty
❌ Additional profile tooling

Optional extras significantly impact total project cost.

11. Optional Add-Ons (Common Upgrades)

Depending on application, optional equipment may include:

Servo punching system
Flying shear
Automatic stacker
Coil car
Leveling system
Double-head decoiler
Quick-change cassette tooling
Remote PLC access
Safety light curtains

Options can increase total project cost by 15–40% or more.

12. Example of a “Standard Roofing Line” Package

Typical standard roofing machine package might include:

✔ 5 ton hydraulic decoiler
✔ Entry guide
✔ 16–20 roll forming stations
✔ Hydraulic stop cut system
✔ PLC control cabinet
✔ Basic run-out table
✔ Tooling for one profile

Optional: automatic stacker, flying shear, coil car.

13. Why Package Scope Varies by Supplier

Different manufacturers structure packages differently:

Some advertise low base price (minimal inclusions)
Others include more equipment in “standard”
Some bundle installation
Some charge separately for every component

Always compare detailed equipment lists — not just price.

14. Questions to Ask Before Ordering

Before placing deposit, confirm:

✔ Exactly what is included
✔ Decoiler capacity
✔ Number of roll stations
✔ Tooling material & hardness
✔ Control system brand
✔ Cut system type
✔ Spare parts included
✔ Installation support included
✔ Warranty coverage

Written confirmation prevents misunderstandings.

15. Why Understanding Package Scope Is Critical

Many first-time buyers underestimate:

Installation cost
Optional equipment cost
Freight cost
Infrastructure cost

A $70,000 base machine may become $95,000–$120,000 after full configuration.

Clear scope prevents budget overruns.

Final Expert Insight

A standard roll forming machine package typically includes:

Decoiler
Entry guide
Forming section with tooling for one profile
Cutting system
Electrical control panel
Hydraulic system (if required)
Basic documentation

However, automation, stacking, coil handling, installation, and extended warranty are often optional.

Understanding what is included — and what is not — is essential for accurate budgeting and long-term planning.