Zebau (Zeman) Machine Types & Capabilities: Roll Forming, Automation & Steel Production Systems
Zebau (Zeman Technologies) – Machine Types & Capabilities
Overview
Zebau (Zeman) is not a standard roll forming machine supplier. Instead, the company delivers
Highly automated production systems
Custom-engineered roll forming lines
Integrated steel fabrication solutions
Their machines are designed to operate as part of
Fully automated production environments
With a strong focus on
Precision
Flexibility
Automation
Roll Forming Machines
Zebau offers a wide range of advanced roll forming systems designed for
Roofing
Cladding
Structural steel applications
These machines are typically
Fully automated
PLC-controlled
Integrated with punching, cutting, and stacking
Purlin Roll Forming Lines
Zebau’s flagship solution is its fully automatic purlin line
Capabilities include
Production of C, Z, U, and Sigma profiles
Automatic size adjustment without roll change
Integrated punching systems
Material range
Thickness typically up to 3.2 mm (optionally 4.0 mm)
Coil widths up to 750 mm
Key advantage
High flexibility with one machine producing multiple profiles
Trapezoidal Roofing Machines
Zebau produces high-performance trapezoidal sheet machines
Capabilities include
High-profile production up to 160 mm height
Coil widths up to 1,500 mm
Production speeds up to 60 m/min
Options include
Pre-cut systems
Post-cut flying shear systems
Single or multi-profile cassette systems
These machines are widely used in
Industrial roofing
Structural decking
Large-span buildings
LEGATO Curving & Roll Forming Systems
One of Zebau’s unique technologies is the LEGATO system
Capabilities include
Simultaneous roll forming and curving
Production of arched trapezoidal panels
Buckle-free curved profiles
This allows
Single-step production of curved roof elements
Reduced handling and storage requirements
Standing Seam Systems
Zebau manufactures equipment for
Standing seam roofing
Curving and bending of seam profiles
Capabilities include
Buckle-free curving of standing seam panels
Adjustable radii and lengths
High precision forming
These systems are commonly used in
Architectural roofing
High-end construction projects
Siding & Cladding Machines
Zebau produces automated lines for
Siding panels
Wall cladding profiles
Capabilities include
Width-adjustable forming systems
Automated punching and cutting
Profile widths typically 200–400 mm
Key advantage
Flexible production without tooling changes
Additional Roll Forming Systems
Zebau also manufactures machines for
Road barrier systems
Mounting brackets
Tile roof profiles
These systems are designed for
Infrastructure projects
Solar and mounting systems
Specialized construction applications
Structural Steel Production Systems
Zebau goes beyond roll forming into full steel fabrication automation
Beam Assembly & Welding Systems
Zebau is a global leader in
Steel beam production lines
Automated welding systems
Capabilities include
Fully automated beam assembly
Integrated welding processes
High-volume production
These systems are used in
Steel building fabrication
Infrastructure projects
Corrugated Web Beam Production
Zebau manufactures systems for
Corrugated web beam production
Capabilities include
Fully automated production
Reduced welding costs through automation
High-speed manufacturing
Automation & Integrated Production Lines
Zebau’s biggest strength is its ability to deliver
Fully integrated production systems
Key Automation Features
PLC and computer-controlled systems
Automated material handling
Integrated punching, cutting, and stacking
Real-time production control
These systems enable
Continuous production
Reduced labor requirements
High repeatability
Turnkey Factory Capabilities
Zebau can deliver
Complete production facilities
Including
Roll forming lines
Welding systems
Material handling
Inspection systems
This allows customers to
Launch fully operational factories
Machine Flexibility & Customization
All Zebau machines are
Custom-built
Project-specific
Highly configurable
Capabilities include
Multi-profile production
Automatic width and height adjustment
Integration with existing production lines
Their systems are designed for
High adaptability to customer requirements
Production Performance
Typical capabilities across Zebau machines
Production speeds up to 60 m/min
High dimensional accuracy
Consistent product quality
Machines are engineered for
Continuous industrial use
High-volume production
Industries & Applications
Zebau machines are used in
Steel construction
Industrial roofing and cladding
Infrastructure projects
Automotive and heavy industry
They are particularly strong in
Large-scale automated production environments
Machine Matcher Insight
From a Machine Matcher perspective, Zebau offers
A high-end, automation-focused machine portfolio
Key strengths
Advanced multi-profile roll forming
Integrated automation systems
Turnkey factory capability
High precision and reliability
Best suited for
Large manufacturers
Steel fabricators
Companies scaling into automation
Key consideration
Zebau machines are
Complex
Custom-built
Designed for large production environments
Conclusion
Zebau (Zeman) provides a wide range of machine types and capabilities including
Roll forming systems
Structural steel automation
Integrated production lines
Their core strength lies in
combining roll forming with automation, welding, and full factory integration to deliver complete, high-performance production systems rather than standalone machines