Zebau (Zeman) Roll Forming Machines Overview: Company, History & Capabilities
Zebau (Zeman Technologies) – Manufacturer Overview
Company Background & History
Zebau, operating under Zeman Bauelemente Produktionsgesellschaft m.b.H., is a highly specialized European manufacturer focused on
Steel construction automation
Roll forming systems
Turnkey production solutions
The company was originally founded in 1965 as a structural steel construction business, where it began developing its own machinery to improve internal production efficiency.
This practical, production-driven origin is critical to understanding Zebau’s positioning today
They design machines based on real factory needs, not just theoretical engineering
Over time, Zebau became
A market leader in Central Europe for trapezoidal sheet roll forming
A developer of advanced automation systems
A global supplier of turnkey steel production facilities
In 2021, Zebau (Zeman) was acquired by Lincoln Electric, integrating its technology into a global automation and manufacturing portfolio.
Global Presence & Operations
Zebau operates as part of a larger industrial group with
20+ companies
700+ employees
Operations across Europe and international markets
Headquarters and main production facility
Scheifling, Austria
From this base, the company delivers
Engineering
Manufacturing
Automation integration
Global project delivery
Zebau is not just a machine supplier
It is a full-system integrator capable of delivering entire production facilities
Turnkey Manufacturing Approach
One of Zebau’s strongest differentiators is its turnkey factory capability
This includes
Full plant design
Machine supply
Automation systems
Logistics integration
Installation and commissioning
Training and workforce setup
They position themselves as
“Smart factory” providers
Capable of turning a greenfield site into a fully operational steel production facility
Core Technology Focus
Zebau develops machines originally for its own steel construction operations
This results in
Highly practical machine design
Strong focus on efficiency
Proven production reliability
Core technologies include
Roll forming systems
Welding and beam assembly automation
Material handling and logistics systems
Quality control and inspection systems
These systems are designed to work together as
Integrated production environments
Industries Served
Zebau primarily serves heavy industrial and construction-related sectors
Structural Steel Industry
Steel building fabrication
Infrastructure projects
Pre-engineered buildings
Roofing & Cladding Industry
Trapezoidal sheet production
Standing seam systems
Architectural cladding
Zebau was an early leader in
Trapezoidal sheet roll forming in Europe
Infrastructure & Road Systems
Highway barrier systems
Structural components
Industrial Manufacturing
Automated production lines
High-volume metal processing
Steel Fabrication & Automation
Zebau is particularly strong in
Fully automated steel production systems
Combining
Roll forming
Welding
Assembly
Material handling
Machine Types & Capabilities Overview
Zebau’s machine portfolio goes beyond standard roll forming
It includes
Roll forming machines
Beam assembly and welding systems
Inspection and sorting systems
Specialized structural machines
Roll Forming Machines
Zebau offers a wide range of roll forming solutions including
Purlin machines (C, Z, U, Sigma profiles)
Trapezoidal roofing sheet machines
Standing seam systems
Siding and cladding profile machines
Tile roof profile machines
Mounting bracket systems
Their flagship systems include
Fully automatic purlin lines with variable profile adjustment
High-speed roll forming up to 60 m/min
Structural Steel Automation
Zebau is a leader in
Steel beam production systems
Automated welding lines
Assembly automation
These systems are used in
Large-scale steel fabrication plants
Advanced Automation Systems
Zebau integrates
Robotics
Automated inspection systems
Material handling solutions
This allows
Fully automated production environments
Custom Engineering Capabilities
All Zebau machines are
Highly customized
Designed per project
Integrated into full production systems
They specialize in
Complex, high-precision production lines
Multi-process automation systems
Engineering & Innovation Strength
Zebau’s key advantage comes from
Real-world production experience
Continuous internal development
Focus on automation efficiency
Their machines are designed for
High dimensional accuracy
Consistent product quality
Long-term industrial use
Position in the Market
Zebau is positioned as a
Premium, high-end manufacturer
Compared to standard roll forming suppliers
They focus on
Turnkey solutions
Automation-heavy systems
Large industrial clients
Rather than
Entry-level or standalone machines
Machine Matcher Insight
From a Machine Matcher perspective, Zebau stands out as
A high-end automation and roll forming specialist
Key strengths
Strong engineering background from real steel production
Advanced automation integration
Turnkey factory capabilities
High-precision systems
Best suited for
Large steel fabricators
Infrastructure projects
Companies scaling into automated production
Key consideration
Zebau is not a low-cost supplier
Their solutions are
Complex
Custom-built
Investment-heavy
Conclusion
Zebau (Zeman Technologies) is a
Globally recognized manufacturer specializing in
Roll forming systems
Steel fabrication automation
Turnkey production facilities
With roots in steel construction and a strong focus on
Automation
Efficiency
Precision
Zebau delivers
fully integrated, high-performance production systems designed for large-scale industrial applications rather than standard standalone machines