Cee and Zee Purlin Roll Forming Machine in Pennsylvania, USA

The Cee and Zee Purlin Roll Forming Machine is a versatile and high-performance solution designed to cater to the construction and industrial sectors in Pennsylvania, USA. Known for its precision, durability, and efficiency, this machine can produce Cee and Zee purlins in varying sizes to meet the specific demands of steel structure fabrication. Its adaptability and advanced features make it ideal for manufacturers in Pennsylvania who aim to enhance productivity while maintaining top-notch quality.

Machine Specifications

• Profiles: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50-60 ft/min
• Material Thickness: Variable (adjustable based on the requirement)
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 Hp, 480 V, 3 Phase
• Stations: 21 forming stations
• Cutting Type: Hydraulic shear
• Control System: Delta PLC system
• Safety Covers: Yes

Machine Description

The Cee and Zee Purlin Roll Forming Machine is built to deliver high precision and robust performance. The machine is equipped with a hydraulic shear cutting system, ensuring clean and accurate cuts at high speeds. Its Delta PLC control system offers user-friendly operation with programmable settings, making it easy to switch between different profiles and specifications.

With a forming speed of 50-60 ft/min, the machine optimizes production efficiency while maintaining the quality required for construction applications. The 21 forming stations ensure consistent shaping and precise dimensions, and the safety covers provide enhanced operator protection during operation.

Profiles and Related Specifications

The Cee and Zee purlins produced by this machine are widely used in building structures such as roof and wall support systems. Below are the specifications related to the profiles:

1. Profile Dimensions:
   • Height: 5" to 12"
   • Flange and lip size can be customized as per design.
2. Material Requirements:
   • Coil Width: Variable based on profile size.
   • Material Thickness: Adjustable to suit structural requirements.
3. Output Efficiency:
   • Forming Speed: 50-60 ft/min ensures quick production for large-scale projects.
4. Material Options:
   • Suitable for steel, galvanized steel, or aluminum with varying thicknesses.

Advantages of Using This Machine in Pennsylvania

• High Demand in Construction: Pennsylvania’s industrial and residential construction projects rely heavily on steel structures, making this machine an essential asset for manufacturers.
• Energy Efficiency: The 32 Hp main power system is optimized for 480 V, 3-phase industrial electricity standards common in Pennsylvania.
• Compact Footprint: Despite its large-scale output capabilities, the machine’s 60 ft x 12 ft footprint is designed for efficient space utilization.
• Versatility: Variable coil width and material thickness settings make it suitable for diverse structural applications.

Setup and Installation

The setup process involves:

1. Preparing a stable foundation for the 15-ton machine.
2. Connecting to a 480 V, 3-phase power source.
3. Configuring the Delta PLC system to desired profile settings.
4. Testing material feeds to ensure smooth operation.

Professional technicians are available in Pennsylvania to assist with installation and provide training for operators.

Maintenance Requirements

• Regular lubrication of forming stations to prevent wear.
• Periodic inspection of hydraulic shear components.
• Cleaning and calibration of the Delta PLC system.
• Checking the safety covers and ensuring they are intact.

Question and Answer Section

Q1: What is the maximum profile size this machine can produce?

A1: The machine can produce profiles ranging from 5" to 12" in height.

Q2: Can the machine handle different material thicknesses?

A2: Yes, the material thickness is adjustable, making it suitable for various structural requirements.

Q3: What is the forming speed of this machine?

A3: The machine operates at a forming speed of 50-60 ft/min.

Q4: Is the machine compliant with Pennsylvania’s industrial electricity standards?

A4: Yes, it is designed for a 480 V, 3-phase power supply, which is standard in Pennsylvania.

Q5: How long does it take to switch between Cee and Zee profiles?

A5: Switching between profiles is quick and straightforward due to the Delta PLC system, taking about 15-30 minutes depending on the setup.

Q6: Are there local service providers for maintenance in Pennsylvania?

A6: Yes, several authorized technicians and service providers are available in Pennsylvania for maintenance and troubleshooting.

Q7: What safety measures are included?

A7: The machine is equipped with safety covers to protect operators from moving parts and debris.