Metal Roofing Purlin Roll Forming Machine in USA

Metal roofing purlin roll forming machines are essential for the efficient production of purlins, which are structural components commonly used in roofing and wall construction. These machines are designed to meet the demands of the USA construction industry, known for its focus on high precision, durability, and productivity. The machine offers versatility in producing variable-sized purlins suitable for different profiles and materials.

Machine Description

The metal roofing purlin roll forming machine is engineered to manufacture purlins with consistent quality and precise dimensions. Its robust design and high-speed forming capabilities make it an ideal choice for the competitive USA market. It can handle variable material thicknesses and produce purlins in different widths, catering to both small-scale and large-scale construction projects. With a cutting-edge Delta control system, this machine ensures high accuracy and operational ease, meeting USA standards for industrial machinery.

Machine Specifications

• Profile Width: 5" to 12"
• Coil Width: Variable
• Forming Speed: 50-60 ft/min
• Material Thickness: Variable
• Machine Weight: 15 tons
• Machine Footprint: 60 ft x 12 ft
• Main Power: 32 HP, 480 V, 3 Phase
• Stations: 21
• Cutting Type: Hydraulic shear
• Control System: Delta
• Safety Covers: Yes

Profiles Produced

This roll forming machine is versatile and can create various profiles with widths ranging from 5" to 12". The specific profiles include:

1. C-Purlins: Commonly used in industrial and commercial buildings for roofing and wall support.
2. Z-Purlins: Ideal for long spans in steel buildings, offering structural efficiency.
3. Boxed Purlins: For enhanced strength and rigidity in complex construction projects.

Profile Specifications

• Width Range: 5" to 12"
• Coil Width: Variable, depending on the profile.
• Material Thickness: Adaptable to project requirements, with variable thickness settings.
• Forming Speed: Efficient production of 50-60 ft/min ensures timely project completion.

Key Features

1. Hydraulic Shear Cutting System:
   • Provides clean, precise cuts without deforming the profile edges.
2. High Speed and Efficiency:
   • Forming speeds of 50-60 ft/min enhance productivity for high-demand projects.
3. Delta Control System:
   • Ensures precise operation and seamless integration with other production processes.
4. Robust Construction:
   • 15-ton machine weight and 21 forming stations guarantee stability and durability.
5. Safety Covers:
   • Adheres to USA safety standards, reducing risks during operation.
6. Energy-Efficient Main Power:
   • Powered by a 32 HP motor operating at 480 V, 3-phase electricity for consistent performance.

Applications

This roll forming machine caters to a wide array of construction needs, including:

• Roofing systems for residential, commercial, and industrial buildings.
• Wall framing and structural reinforcements.
• Steel building construction for warehouses, factories, and storage facilities.

Setup and Installation

The machine’s 60 ft x 12 ft footprint ensures that it can fit into most manufacturing facilities. The installation process involves:

1. Site Preparation: Ensuring a leveled surface and proper electrical connections.
2. Machine Assembly: Positioning and aligning the machine for optimal performance.
3. Testing and Calibration: Running test coils to ensure profile accuracy.
4. Operator Training: Providing comprehensive guidance on operation and maintenance.

Maintenance Requirements

To ensure longevity and performance:

• Conduct regular inspections of rollers and hydraulic systems.
• Lubricate moving parts periodically.
• Replace worn-out components as needed.
• Keep the Delta control system software updated.

Question and Answer Section

Q1: What types of materials can this machine handle?

A1: The machine supports various materials, including galvanized steel, aluminum, and other metals commonly used in the USA for purlin production.

Q2: Is the machine customizable for specific profile requirements?

A2: Yes, the machine offers variable settings for profile widths, coil sizes, and material thickness to meet diverse project needs.

Q3: How energy-efficient is the machine?

A3: The 32 HP motor with a 480 V, 3-phase setup ensures efficient energy consumption while maintaining high productivity.

Q4: Does the machine meet USA safety standards?

A4: Absolutely, the machine is equipped with safety covers and adheres to industry safety regulations.

Q5: What is the expected lead time for delivery and installation in the USA?

A5: Delivery and installation typically take 4-6 weeks, depending on the location and project requirements.

Q6: Can the machine handle custom profile designs?

A6: Yes, the machine can be programmed to produce custom designs using the Delta control system.

This metal roofing purlin roll forming machine is the perfect solution for USA-based manufacturers seeking efficiency, precision, and adaptability in their production processes. Its robust specifications and ability to cater to various profile demands make it an indispensable tool in the construction industry.