Scaffold Plank Roll Forming Machine – UAE

Scaffold Plank Roll Forming Machine – Available in the UAE

Machine Matcher proudly offers high-performance Scaffold Plank Roll Forming Machines, tailored for the United Arab Emirates market. These machines are engineered for precision, durability, and efficiency, meeting the rigorous demands of the scaffolding industry. Whether you're in Abu Dhabi, Dubai, Sharjah, or any other emirate, our machines can be delivered directly to your facility.

Industries Served

Our Scaffold Plank Roll Forming Machines cater to a diverse range of industries, including:

• Construction and Infrastructure: Producing scaffolding planks for building projects, bridges, and maintenance work.
• Oil & Gas: Supplying durable platforms for offshore and onshore operations.
• Shipbuilding: Creating walkways and platforms for ship construction and repair.
• Industrial Maintenance: Providing access solutions for equipment servicing and facility upkeep.

These machines enable manufacturers to produce high-quality, standardized scaffolding planks, ensuring safety and compliance across various applications.

Machine Technical Specifications

• Machine Type: Fully Automatic Scaffold Plank Roll Forming Machine
• Production Speed: 5–15 meters/minute (adjustable based on profile and material)
• Material Thickness Range: 1.5–2.0 mm
• Material Width Range: 230–600 mm (customizable)
• Material Types: Galvanized Steel (GI), Cold Rolled Steel (CRC), Hot Rolled Steel
• Material Yield Strength: 235–550 MPa
• Roller Material: GCr15 Bearing Steel with quenching treatment
• Roller Surface Treatment: Hard Chrome Coating
• Number of Forming Stations: 15–26 (depending on profile)
• Roller Shaft Diameter: Φ75–95 mm
• Shaft Material: 45# Steel, precision machined and heat-treated.
• Main Drive Type: Chain or Gearbox Drive.
• Power Supply: 380V, 50Hz, 3 Phase (customizable for UAE standards)
• Motor Power: 30–55 kW (based on configuration)
• Cutting Method: Hydraulic Post-Cutting
• Blade Material: Cr12MoV with heat treatment
• Control Type: PLC Control System (Panasonic, Siemens, or Mitsubishi)
• Operating Mode: Touch Screen Interface with Manual and Automatic Modes
• De-coiling System: Manual or Hydraulic Decoiler (5–6 Ton capacity)
• Punching/Notching System: Hydraulic Pre-Punching Unit
• Machine Frame: Welded H-Beam Structure
• Thickness of Frame Steel: 20 mm (Q235 Steel)
• Profile Shape: Customizable to client specifications
• Profile Width and Depth: As per customer requirements
• Length Tolerance: ±1.5 mm
• Safety Features:
  • Protective Covers/Guards
  • Emergency Stop Button
  • Overload Protection System

Customization Options

Machine Matcher offers extensive customization to meet your specific production needs:

• Profile Design: Tailored to your scaffold plank specifications.
• Material Compatibility: Adjustments for different steel grades and thicknesses.
• Automation Level: Options for semi-automatic or fully automatic operation.
• Additional Features: Integration of servo feeders, quick-change cassettes, and more.

For a personalized solution, please provide your profile drawings and requirements to [email protected].

Unique Selling Propositions (USPs)

• High Precision: Achieve consistent plank dimensions with minimal tolerance.
• Durability: Robust construction ensures long-term operation with minimal maintenance.
• Efficiency: Optimized production speed reduces manufacturing time and costs.
• Safety: Comprehensive safety features protect operators and equipment.
• Support: Comprehensive after-sales service, including remote and on-site support.

Delivery & Installation

• Location: All machines are new and custom-built to meet customer-specific profiles and machine requirements.
• Delivery: Machines can be delivered anywhere in the United Arab Emirates, including Abu Dhabi, Dubai, and Sharjah, directly from our manufacturing partner.
• Installation Support: Remote video guidance is available, and on-site installation can be arranged upon request.

Pricing Information

• Starting Price: Standard machines start from approximately $60,000.
• Price Range:
  • Standard Machines: $60,000–$90,000
  • Multi-Profile Machines: $90,000–$150,000+
  • High-Speed Machines: $100,000–$200,000
• Factors Affecting Final Price:
  • Optional extras and customization requirements.
  • Automation level and additional features.
  • Material specifications and profile complexity.

For a tailored quote based on your specific needs, please contact us at [email protected].

Frequently Asked Questions

Q: Can the machine be customized for our profile?

A: Yes, we offer full customization to match your specific scaffold plank profile.

Q: What is the lead time for manufacturing and shipping?

A: Production typically takes 30–60 days, and shipping time depends on the destination port.

Q: What type of material is normally used with this type of machine, and what are the material gauge and KSI?

A: The machine is designed to process galvanized steel (GI), cold rolled steel (CRC), and hot rolled steel with a thickness range of 1.5–2.0 mm and yield strength between 235–550 MPa (34–80 KSI).

Q: Is remote installation support available?

A: Yes, we offer remote video guidance, and on-site installation is available upon request.

Q: What warranty and support do you provide?

A: All machines are covered by a one-year warranty from dispatch, along with durable maintenance and repair support.

For further information or to request a quote, please email your profile drawings and requirements to [email protected]. All machines described are supplied exclusively by Machine Matcher.