12,000 LB Coil Tipper in Kansas, USA

The 12,000LB Coil Tipper Roll Forming Machine is a high-capacity equipment designed to handle, tilt, and secure heavy coils during the roll forming process. Tailored to meet the demands of the roll forming industry in the USA, this machine ensures safe and efficient coil handling, improving productivity and reducing manual labor risks.

Full Description

The 12,000LB Coil Tipper is specifically engineered to tilt coils from a horizontal to a vertical position (or vice versa) for easier feeding into roll forming machines or storage. This robust machine is built with durable materials to handle heavy-duty operations, making it an essential tool in manufacturing environments where efficiency, safety, and reliability are paramount.

This coil tipper is compatible with various coil sizes and materials, making it versatile for industries producing roofing panels, decking, guardrails, and more. Its ergonomic design minimizes operator effort while ensuring seamless integration with existing production lines.

Specifications

General Specifications

• Load Capacity: 12,000 lbs (5,443 kg)
• Coil Diameter Range: 20” to 60” (508 mm to 1,524 mm)
• Coil Width Range: 12” to 48” (305 mm to 1,219 mm)
• Machine Dimensions: Approx. 90” x 60” x 60” (2,286 mm x 1,524 mm x 1,524 mm)

Material Compatibility

• Material Types: Steel, aluminum, copper, stainless steel
• Material Thickness: 0.2 mm to 6 mm

Power and Control System

• Motor Power: 7.5 HP (5.6 kW) hydraulic motor
• Power Supply: 480V, 3-phase, 60 Hz
• Control Panel: PLC-controlled system with touch-screen interface
• Safety Features: Emergency stop button, overload protection, safety guards

Performance Features

• Tipping Speed: Adjustable up to 2 rotations per minute
• Hydraulic System Pressure: 3,000 PSI
• Rotation Range: 90 degrees
• Noise Level: ≤75 dB

Construction

• Frame Material: Heavy-duty structural steel
• Surface Coating: Anti-corrosive powder coating
• Base Design: Reinforced for stability during operation

Optional Add-ons

• Remote control system for operator convenience
• Additional safety sensors for enhanced monitoring
• Custom coil cradle sizes for non-standard coils

Key Benefits

1. Enhanced Safety: Reduces manual handling risks associated with heavy coils.
2. Time Efficiency: Speeds up coil positioning, saving valuable production time.
3. Versatility: Accommodates a wide range of coil sizes and materials.
4. Durability: Built with premium materials for long-term use in demanding environments.
5. Ease of Use: Intuitive controls and minimal operator training required.

Common Applications

• Roofing panel manufacturing
• Steel door production
• Guardrail fabrication
• Automotive components
• General metalworking industries

Question and Answer Section

Q1: What is the maximum coil weight the machine can handle?

A: The machine can handle coils weighing up to 12,000 lbs (5,443 kg).

Q2: Can this machine handle non-metallic materials?

A: The machine is primarily designed for metallic materials like steel and aluminum. Non-metallic materials may require additional customization.

Q3: Is it compatible with roll forming machines from different manufacturers?

A: Yes, the 12,000LB Coil Tipper is compatible with most roll forming machines and can be easily integrated into existing production lines.

Q4: What safety features are included?

A: Safety features include an emergency stop button, overload protection, and safety guards. Optional safety sensors can also be added.

Q5: How is the machine powered?

A: The machine operates on a 480V, 3-phase, 60 Hz power supply.

Q6: Can the machine be customized for unique coil sizes?

A: Yes, customizations are available to accommodate non-standard coil sizes.

Q7: What is the delivery timeline for this machine in the USA?

A: Delivery timelines typically range from 6 to 8 weeks, depending on customization requirements and stock availability.

Q8: Is operator training required to use this machine?

A: The machine features an intuitive PLC control system, and basic training is sufficient for operation.

Q9: What is the warranty period?

A: The machine comes with a standard one-year warranty, extendable upon request.

Q10: How is maintenance performed on the machine?

A: Regular maintenance includes inspecting hydraulic systems, checking motor performance, and cleaning the machine to prevent debris buildup. Detailed instructions are provided in the user manual.