3" Composite Floor Deck Roll Forming Machine – UAE

3" Composite Floor Deck Roll Forming Machine – UAE

Engineered for High-Performance Decking Panel Production in the UAE Construction Industry

Product Overview

The 3" Composite Floor Deck Roll Forming Machine is a high-efficiency solution designed for manufacturing heavy-duty composite metal decking panels widely used in commercial, industrial, and multi-story construction projects across the UAE. Known for producing profiles with excellent load-bearing strength, shear-bond performance, and fast installation characteristics, this machine is built to handle high volumes and meet UAE market demands with precision and reliability.

Whether you are delivering projects in Dubai's high-rise skyline, Sharjah’s industrial developments, or Abu Dhabi’s infrastructure zones, this machine ensures you meet modern composite floor deck standards with accuracy and speed.

Industry Applications

This machine serves the construction and infrastructure industries and is especially suited for:

• Multi-story buildings (residential/commercial)
• Office towers and industrial sheds
• Parking structures and mezzanine floors
• Steel frame construction systems

The 3" composite deck profile provides excellent tensile and compressive strength, often working as a permanent formwork with reinforced concrete slabs.

Machine Technical Specifications

• Machine Type: 3” Composite Floor Deck Roll Forming Machine
• Production Speed: 15–20 meters/min (adjustable by inverter control)
• Material Thickness Range: 0.8 – 1.5 mm
• Material Width Range: 1000 – 1250 mm
• Material Types: Galvanized Steel (GI), Galvalume, High-strength Steel Coils
• Material Yield Strength: Up to 550 MPa
• Roller Material: GCr15 hardened steel
• Roller Surface Treatment: Hard chrome coated for wear resistance
• Number of Forming Stations: 24–30 stations (customizable based on profile)
• Roller Shaft Diameter: 80 mm
• Shaft Material: High-grade 45# steel, precision machined and tempered
• Main Drive Type: Chain drive or gearbox (optional upgrade to gearbox drive)
• Power – UAE Standard: 380V / 50Hz / 3Phase
• Motor Power: 22–30 kW depending on design and length of machine
• Cutting Method: Hydraulic post-cutting
• Blade Material: Cr12Mov with heat treatment (HRC 58–60)
• Control Type: PLC control system (Siemens, Delta, or Mitsubishi)
• Operating Mode: Fully automatic, with touch screen HMI
• De-coiling System: Manual or hydraulic uncoiler, 5–10 tons capacity
• Punching/Notching System (if included): Hydraulic punching before forming (optional for shear studs, service holes, etc.)
• Machine Frame: H-Beam welded structure with stress relief
• Thickness of Frame Steel: 20–30 mm depending on machine length
• Profile Shape: 3” composite floor deck with embossments for concrete bonding
• Profile Width and Depth: Width: ~1000 mm after forming; Depth: 76 mm (3 inches)
• Length Tolerance: ±2 mm per 6 meters
• Safety Features:
  • Protective Covers/Guards
  • Emergency Stop Button
  • Overload Protection System

Prices Start From

$85,000 USD (FOB)

Pricing varies based on level of automation, punching system, control system brand, uncoiler type, and motor upgrades.

What Affects the Final Price

• Profile design complexity and embossing requirement
• Customization for UAE building code compliance
• Type and size of de-coiler and stacker
• Control system brand (e.g., Siemens vs. local PLC)
• Motor brand and power upgrades
• Optional hydraulic punching or notching systems
• Automatic stacker or out-feed table options

Delivery & Location

All machines are new, custom-built to your exact profile and requirement, and can be delivered across the UAE, including:

• Abu Dhabi
• Dubai
• Sharjah
• Ajman
• Al Ain
• Ras Al Khaimah

They are supported by a one-year warranty from dispatch, along with maintenance, spare parts, and technical service support.

Get a Quote

If you have profile drawings, specifications, or a project requirement, please send your details to:

[email protected]

Our team will respond with a tailored quote, machine layout, and optional extras for your business.

Frequently Asked Questions (Q&A)

Q1: What is a 3” composite floor deck used for?

A: It's used as a permanent metal formwork in concrete slabs, providing structural reinforcement and reducing slab thickness while enabling faster construction.

Q2: Can this machine produce profiles with embossments?

A: Yes, embossing rollers are integrated to create mechanical interlocks that improve concrete bonding and shear resistance.

Q3: How long does delivery take to the UAE?

A: Typical lead time is 60–90 days from order confirmation, including manufacturing and sea freight.

Q4: Can the machine work with 550 MPa high-strength steel coils?

A: Yes, the rollers and shafts are engineered to handle up to 550 MPa yield strength materials.

Q5: Does the machine come with installation support?

A: Yes. We offer remote installation guidance, and on-site installation is available upon request.

Q6: What power supply is needed in the UAE?

A: The machine is configured for 380V / 50Hz / 3Phase, the standard industrial supply in the UAE.

Q7: Can I request hydraulic punching for service holes or embed plates?

A: Yes, this can be added as an optional hydraulic punching unit before the forming section.

For all composite deck panel production needs in the UAE, Machine Matcher offers affordable, reliable, and globally supported roll forming solutions.