Cellular Composite Deck Roll Forming Machine | Beenew, Xiamen, China

Beenew Cellular Composite Deck Roll Forming Machine – 36-Station Line for Dovetail Composite Floor Deck

The Beenew Cellular Composite Deck Roll Forming Machine produces steel floor deck with a dovetail rib profile, designed to lock mechanically into the concrete poured on top of it. The result is a strong composite floor system in which the deck acts as permanent formwork, as tensile reinforcement for the slab, and as a built-in raceway for electrical and data cables. The dovetail shape is demanding to form, so the machine uses 36 forming stations on 90 mm shafts, mounted on a heavy H400 beam frame, with a 30 kW main drive and hydraulic cut-off. It runs at 16 m/min and is built for the consistent quality required on international construction projects.

What the Deck Does

• Permanent formwork: Supports wet concrete during pouring, with no temporary formwork to remove
• Structural reinforcement: Acts as tensile reinforcement for the finished slab
• Composite action: The dovetail ribs grip the concrete mechanically, so deck and slab work together
• Service raceway: The ribs provide space for electrical and data cables within the floor

Key Features

• 36 forming stations for accurate dovetail rib profiles
• 90 mm forming shafts for rigidity under heavy forming loads
• Heavy-duty H400 beam frame with welded steel plate
• Rollers in 45# steel, heat-treated and hard-chrome coated for wear and corrosion resistance
• 30 kW main drive
• Hydraulic cut-off (5.5 kW)
• Forming speed of 16 m/min

Technical Specifications

• Forming stations: 36
• Shaft diameter: 90 mm
• Machine frame: H400 beam frame with welded steel plate
• Roller material: 45# steel, heat-treated, hard-chrome coated
• Main power: 30 kW
• Forming speed: 16 m/min
• Cutting: Hydraulic, 5.5 kW

Applications

• Composite floor slabs in steel-framed buildings
• Commercial and office buildings needing in-floor cable routes
• Multi-storey residential and industrial buildings
• International construction projects using dovetail composite deck

Commercial Details

• Brand: Beenew
• Manufacturer: Xiamen Beenew Machinery Co., Ltd.
• Place of origin: Xiamen, Fujian, China

Frequently Asked Questions

• What profile does the machine produce? A composite floor deck with dovetail (re-entrant) ribs that lock into the concrete.
• Why does it need 36 stations? The dovetail rib is a complex shape, and more stations form it gradually for accuracy and a flat, straight deck.
• How fast is it? 16 m/min.
• How is the deck cut? By a hydraulic cut-off unit.
• What should I send for a quotation? Your deck profile drawing, material grade and thickness, coil width, panel lengths, any embossing requirement and output target.