Concrete-Free Floor Deck Roll Forming Machine | Beenew, Xiamen, China

Beenew Concrete-Free Floor Deck Roll Forming Machine – Three Versions for Steel Deck Strips and Platform Planks

Beenew's Concrete-Free Floor Deck Roll Forming Machines produce steel decking strips that make a finished, load-bearing floor surface without any concrete being poured on site, which greatly speeds up construction. The strips are used as load-bearing floors and dividing components between levels, and as platform panels for equipment platforms, maintenance walkways, mezzanines, scaffold planks and steel truss floor decks. Beenew offers three versions to suit different budgets and production needs: a cost-effective standard version with manual size changes, a fully automatic size-change version with servo drive and adjustable height and width, and a tracking punch-and-cut version that punches and cuts without stopping the line.

Choosing a Version

• Standard version: Lowest cost, 2.0–3.0 mm material, fixed 40 mm height, bottom widths changed manually. Best for buyers who need several sizes on a budget
• Automatic size-change version: One-click size changes, heights 20–80 mm and widths 120–300 mm, 1.0–3.0 mm material, 28–30 m/min. Best for varied, higher-volume production
• Tracking punch-and-cut version: Based on the automatic version, but punches and cuts while the strip keeps moving. Best for urgent projects and the highest output

1. Standard Version

For 2.0–3.0 mm Q235 galvanised steel, producing strips with a fixed height of 40 mm and bottom widths of 180, 200, 220 or 240 mm. Widths are changed by manually swapping spacer rings, making this a practical, affordable choice for buyers who need several sizes.

• Material: 2.0–3.0 mm Q235 galvanised coil
• Strip height: 40 mm (fixed)
• Bottom widths: 180 / 200 / 220 / 240 mm
• Size change: Manual, by replacing spacer rings
• Forming stations: 16 forming + 3 shaping
• Shaft diameter: 75 / 90 mm
• Machine frame: H400
• Rollers: GCr15 bearing steel, heat-treated, hard-chrome coated
• Speed: 15 m/min
• Main motor: 18.5 kW
• Hydraulic motor: 5.5 kW
• Cutting: Hydraulic pre-cut and post-cut, blades in heat-treated Cr12 tool steel

2. Automatic Size-Change Version

A high-specification model with fully automatic, computer-controlled adjustment of both strip height and width. Sizes are changed with one click, followed by minor manual fine-tuning. It has reinforced shafts, thicker frame side plates, more stations, higher-grade rollers, a servo main drive for faster, more precise speed control, and three sets of embossing rollers so the right embossing pattern can be selected for each width range without removing the forming rolls.

• Material: 1.0–3.0 mm galvanised coil, Q235 to Q355
• Web height: 20–80 mm, adjustable
• Flange width: 120–300 mm, adjustable
• Size change: Fully automatic, one-click
• Forming stations: 18 forming + 3 shaping + 3 embossing
• Embossing: 3 sets of embossing rollers for different width ranges
• Shaft diameter: 90 / 75 mm
• Machine frame: H450
• Rollers: Cr12 tool steel, heat-treated
• Speed: 28–30 m/min
• Main motor: 30 kW servo motor
• Hydraulic motor: 11 kW with cooling device
• Cutting: Hydraulic pre-cut and post-cut, blades in heat-treated Cr12 tool steel

3. Tracking Punch-and-Cut Version

An upgraded version of the automatic size-change machine, sharing most of its specifications. It punches and cuts on the move ("following" or flying punch-and-cut), so the line never stops, which significantly increases output. It can also be switched to stop-to-cut mode if preferred. An oil or soap lubrication system lubricates and cools the rollers.

• Base specification: As the automatic size-change version
• Punching and cutting: Tracking (flying), without stopping the line, or stop-to-cut if preferred
• Roller lubrication: Oil or soap lubrication and cooling system

Applications

• Floors and dividing decks between levels in steel buildings
• Equipment platforms
• Maintenance walkways
• Mezzanine floors
• Scaffold planks
• Steel truss floor decks

Commercial Details

• Brand: Beenew
• Manufacturer: Xiamen Beenew Machinery Co., Ltd.
• Place of origin: Xiamen, Fujian, China

Frequently Asked Questions

• What is concrete-free floor deck? Steel decking strips that form a finished floor or platform without concrete being poured on site.
• Which version should I choose? The standard version suits tight budgets and a few sizes; the automatic version suits varied, higher-volume production; the tracking version suits the highest output and urgent projects.
• What thickness can the machines handle? 2.0–3.0 mm on the standard version, and 1.0–3.0 mm on the automatic versions.
• Can the automatic version emboss the strips? Yes. It has three embossing roller sets for different width ranges.
• What should I send for a quotation? Your strip profile drawing, height and width range, material grade and thickness, embossing and punching requirements, lengths and output target.