Heavy Duty Bridge Decking Roll Forming Machine Alabama

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The Heavy-Duty Bridge Decking Roll Forming Machine is an advanced and robust solution designed to manufacture high-quality bridge decking profiles. Engineered for efficiency and durability, this machine is ideal for large-scale projects requiring precision and speed. Located in Alabama, USA, this machine caters to industries needing high-performance roll forming systems to meet demanding structural requirements.

This machine supports multiple profile types, including:

• 1.5-inch B Deck
• 3-inch N Deck
• Composite Metal Deck
• Steel Form Deck

Custom profiles can also be manufactured according to your specific needs, ensuring adaptability to various project requirements. It is available in both fixed-base and cassette configurations, and an optional auto-stacker can be included to optimize operations.

Machine Specifications

General Machine Features:

• Forming Speed: 60 ft/min+
• Material Thickness: 18g - 22g
• Machine Weight: 20 tons
• Machine Footprint: 85 ft
• Main Power Supply: 480V, 3-phase, 60Hz
• Motor Power: 32 HP
• Drive Mechanism: Gearbox & Chain Drive
• Forming Stations: 28
• Cutting Type: Pre-Flying Shear
• Safety Features: Optional safety covers and emergency stops (E-Stops)

Uncoiler with Hydraulic Car:

• Capacity: 15,000 lbs
• Decoiling Speed: 60 ft/min
• Coil Width: 48 inches
• Machine Weight: 3.5 tons
• Machine Dimensions: 14 ft x 6 ft x 6 ft
• Hydraulic Car Size: 35 inches x 28 inches
• Working Speed: Matches roll former speed
• Controls: Jog controls, proximity sensors, air brake

Optional Add-Ons

• Auto Stackers for efficient material handling
• Custom profile manufacturing capabilities
• Safety covers for enhanced operational safety

Applications

This roll forming machine is perfect for applications in:

• Bridge construction
• Large-scale infrastructure projects
• Steel deck flooring for commercial and industrial buildings

Its versatility ensures that industries in Alabama can rely on it for precision and consistent performance in producing high-strength bridge decking.

Questions and Answers

Q1: Can this machine handle custom profiles?
A: Yes, the machine can be customized to produce profiles tailored to your requirements, ensuring versatility for different project specifications.

Q2: What is the forming speed of the machine?
A: The forming speed is 60 feet per minute or more, making it highly efficient for large-scale production.

Q3: Is the machine suitable for thicker materials?
A: Yes, it supports material thickness ranging from 18-gauge to 22-gauge, which is suitable for heavy-duty decking applications.

Q4: What safety features does this machine include?
A: The machine comes with optional safety covers and emergency stops (E-Stops) to ensure a safe working environment.

Q5: Does the machine come with an uncoiler?
A: Yes, it comes with a 15,000-pound capacity uncoiler equipped with a hydraulic car for efficient coil handling.

Q6: What power supply is required for the machine?
A: The machine operates on a 480V, 3-phase, 60Hz power supply.

Q7: Is training or installation support provided?
A: Training and installation support can be arranged upon request, ensuring seamless operation after setup.

Q8: Can I integrate an auto-stacker with this machine?
A: Yes, auto-stackers are available as an optional add-on to streamline material handling.

This Heavy-Duty Bridge Decking Roll Forming Machine, with its robust design and high-capacity features, is an excellent choice for Alabama-based industries looking for efficient and reliable manufacturing equipment. Whether your needs are standard or customized, this machine ensures top-notch performance and adaptability.